PVC PVG Coal Mine Conveying Belt Factory

PVC PVG Coal Mine Conveying Belt Factory

  • Product Description
  • 概要
  • PVC/PVG Coal Mine Conveyor Belt Production Line

    PVC/PVG coal mine conveyor belt products are mainly suitable for underground transportation in coal mines,

    as well as material transportation in the metallurgical and chemical industries.

    Since using of this tape, accidents caused by conveyor belts in coal mines have basically disappeared.

    Since this type of belt has relatively large losses during coal transportation and is a consumable,
    coal mines need a large amount of replacement belts every year, and there is a huge market demand for it.

    No.

    size range

    extruder

    output

    speed

    1

    800-1400mm

    PS95/28*2sets

    800-900kg/h

    0.7-1.3m/min

    2

    1400-2000mm

    PS125/28*2sets

    900-1500kg/h

    0.5-1m/min

     

    Coal Mine Conveyor Belt Production Line

    No.Production Line Listquantity
    1Mixing and automatic conveying system for production line raw materials 
     The automatic measuring and conveying device for liquid oil includes 10 ton oil storage tanks, 2 1-ton oil storage tanks, 4 100kg three component automatic weighing and measuring devices, gear pumps, and motor drives1 set
     The raw material mixing system includes one Roots vacuum pump and a material transfer station,One vacuum feeding machine1 set
     500/1000 high-speed mixer1 set
     The storage system includes one discharge bin, one screw conveyor device, and one 3-ton storage bin1 set
     Raw material conveying system, two vacuum feeders, one Roots vacuum pump, one control box, pipelines, etc1 set
    21400 Full Core Tape Production Line(without extruder) 
     1400 Full Core Tape Production Line1set
     HYPS95/28 Parallel Twin Screw Extruder1 pair
     Extruder platform and mobile cart1 pair
    3650-1400 whole core tape mold optional 
     650 coated mold1 pair
     700 coated mold1 pair
     800 coated mold1 pair
     1000 coated mold1 pair
     1200 coated mold1 pair
     1400 coated mold1 pair

     

     

     

     


     

     

    PVC PVG Coal Mine Conveying Belt Factory

     

    PVC/PVG Coal Mine Conveying Belt Factory – Complete Manufacturing Plant for Whole‑Core Flame‑Retardant Conveyor Belts

    Integrated Production Solution for Underground Mining & Industrial Material Handling

    Our PVC/PVG Coal Mine Conveying Belt Factory is a comprehensive, turnkey manufacturing plant engineered for the production of high‑strength, flame‑retardant solid‑woven conveyor belts used in underground coal mines, metallurgical operations, and industrial bulk material handling systems. This complete plant is the ideal choice for manufacturers serving the mining, power generation, port, and heavy‑industry sectors, offering a seamless path from raw material processing to finished conveyor belting ready for the most demanding safety‑critical applications.

    Built as a fully integrated system encompassing dipping and plasticising equipment, extrusion or vulcanisation lines, and precision finishing units, this plant ensures exceptional product quality, consistent flame‑retardant performance, and reliable continuous operation – providing a complete manufacturing solution that meets the world's most stringent mining safety standards.

     

    Why Choose Our PVC/PVG Coal Mine Conveying Belt Factory?

    Complete Turnkey Manufacturing Solution
    Establishing a conveyor belt production facility requires coordinated engineering across multiple process stages. Our turnkey plant provides a complete manufacturing ecosystem – from factory layout design and equipment selection to installation, commissioning, and operator training. This integrated approach eliminates the complexity of sourcing components from multiple suppliers, ensuring seamless system compatibility and rapid time‑to‑market.

    Advanced Solid‑Woven Carcass Technology
    At the heart of every PVC and PVG conveyor belt lies the solid‑woven carcass – a single‑ply construction engineered to deliver advanced tensile strength, outstanding tear resistance, and remarkable impact resistance. Our plants utilise high‑strength, low‑elongation polyester filament for warp yarns and high‑strength, moderate‑modulus nylon filament for weft yarns, creating a carcass that is lightweight, free from ply separation, and highly shock‑resistant. The uniquely engineered binder warp system interlaces warp yarns into a single, cohesive ply, providing reliable load support across the full belt width.

    Dual Product Capability – PVC & PVG
    Our plants are designed to produce both PVC and PVG conveyor belts, enabling manufacturers to serve the full spectrum of mining and industrial applications:

    • PVC‑type conveyor belts feature PVC coating covers on both top and bottom surfaces (single‑side thickness ≥0.8mm), with a maximum conveying angle of 16°. These belts deliver excellent fire‑retardant properties, good surface‑cleaning characteristics, and are ideal for standard underground coal mining applications.
    • PVG‑type conveyor belts incorporate covers composed of a nitrile rubber and PVC blend (single‑side thickness 1.5–4.5mm), with a maximum conveying angle of 20°. The rubber‑based covers significantly improve troughability, wetness and slip resistance, low‑temperature performance, and wear resistance – extending belt service life and enabling steeper conveying gradients. PVG belts feature higher activation energy and lower total heat release compared to PVC belts, offering enhanced fire‑safety performance in critical underground environments.

    Superior Flame‑Retardant & Anti‑Static Properties
    Meeting the most demanding safety standards is non‑negotiable for underground mining operations. Our plants produce belts that comply with international and regional standards including MT914‑2008 (China), EN 14973 and EN 12882 (Europe), and AS 1334 (Australia), with rigorous testing protocols including:

    • Bunsen burner test (ISO 340)
    • Propane burner test (Gallery test, EN12881)
    • Drum friction test (EN1554)
    • Electrical resistance test (ISO 284)

    The belts feature excellent fire‑resistant and anti‑static performance, fully satisfying the requirements for underground coal mine haulage and other flammable environments.

    Precision Impregnation & Plasticising Process
    The solid‑woven fabric undergoes a 100% dipping process with specially formulated PVC materials, achieving high bonding strength between the belt core and cover layers. The impregnation and plasticising process ensures uniform penetration of flame‑retardant compounds throughout the carcass, delivering consistent safety performance and exceptional mechanical integrity.

    Robust Extrusion & Vulcanisation Systems
    Our plants are equipped with high‑performance twin‑screw extruders (PS95/28 or PS125/28 models) specifically engineered for PVC/PVG compound processing, delivering outputs up to 200 kW and handling belt widths from 800mm up to 2000mm. The extrusion or vulcanisation lines apply PVC or PVG covers with precision thickness control, ensuring uniform cover distribution and superior adhesion to the solid‑woven carcass.

    Comprehensive Downstream Finishing
    The plant includes complete downstream equipment for final belt production:

    • Multi‑stage cooling and stabilisation systems
    • Precision cutting and length measurement units
    • Edge trimming and finishing stations
    • Automatic coiling and packaging systems

     

    Main Plant Components

    Component                                                                                                                Function
    Solid‑Woven Fabric Preparation Line:                                               Weaves and prepares the single‑ply carcass from polyester warp and nylon weft yarns
    High‑Performance Twin‑Screw Extruder (PS95/28 or PS125/28):    Provides high‑capacity plasticisation and consistent melt delivery for PVC/PVG compounds
    Impregnation & Plasticising Unit:                                                       100% dipping process to infuse flame‑retardant compounds into the carcass
    Extrusion / Vulcanisation Covering Line:                                            Applies PVC or PVG covers with precise thickness control (0.8–4.5mm)
    Multi‑Stage Cooling System:                                                             Rapidly cools and solidifies the finished belt
    Haul‑Off Unit:                                                                                     Provides stable, non‑slip traction without deforming the belt
    Precision Cutting & Length Measurement:                                        Cuts belts to preset lengths with clean, accurate edges
    Edge Trimming & Finishing Station:                                                  Prepares belt edges for reliable splice joints
    Automatic Coiling & Packaging System:                                           Safely coils and packages finished belts for transport and storage
    Quality Control & Testing Laboratory:                                                In‑house testing for flame resistance, tensile strength, and electrical conductivity
     

    Typical Applications

    • Underground coal mine haulage – main trunk and panel conveyor systems
    • Metallurgical and chemical industry material handling
    • Thermal power plant coal conveying
    • Port and terminal bulk cargo transport
    • Aggregate and mineral processing plants
    • Steel mill raw material handling

     

    Key Advantages at a Glance

    ✅ Complete turnkey solution – from factory layout to full production commissioning

    ✅ Dual product capability – produces both PVC and PVG conveyor belts

    ✅ Solid‑woven carcass technology – high tensile strength, low elongation, excellent impact resistance

    ✅ Superior flame‑retardant performance – complies with MT914, EN14973, AS1334, and ISO standards

    ✅ High output capacity – suitable for belt widths up to 2000mm

    ✅ Enhanced safety features – anti‑static and fire‑resistant across all product grades

    ✅ Extended service life – PVG rubber covers for improved wear and slip resistance

    ✅ Lifetime technical support – prompt spare parts supply and 24/7 remote assistance

     

    Why Partner With Us?

    Establishing a conveyor belt manufacturing facility demands exceptional engineering expertise and proven project management capability. As a leading supplier of PVC/PVG production plants, we provide:

    • Custom engineering – plants tailored to your specific belt range, capacities, and production targets
    • Turnkey project management – from factory layout and equipment installation to final commissioning
    • On‑site installation & training – our senior field engineers ensure smooth startup and operator proficiency
    • Lifetime technical support – prompt spare parts supply, remote diagnostics, and 24/7 technical assistance

     

    Keywords:

    PVC PVG conveyor belt production line, coal mine conveyor belt manufacturing plant, solid woven flame retardant belt production, whole core conveyor belt extrusion line, PVC conveyor belt factory, PVG fire resistant conveyor belt equipment, underground mining belt production system, turnkey conveyor belt plant, polyester/nylon solid woven belt making machine, flame retardant conveyor belt manufacturing solution

     

    Turkey tech & formula

    Belt quality guarantee

    China belt factory visit

    Cost analysis

    PVC-PVG belt machine

    Machine & Belt option