600 line
Melt-blown Non-woven Fabric Extrusion Line
HYPET Melt-blown Non-woven Fabric Extrusion Line
- Product Description
- 概要
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Melt-blown Non-woven Fabric Extrusion Line
Melt-Blown Nonwoven Fabric Extrusion Line – High-Efficiency Production System for Filtration & Absorption Materials
Advanced Manufacturing Solution for Medical, Industrial & Environmental Protection Applications
Our Melt-Blown Nonwoven Fabric Extrusion Line is a precision-engineered production system designed for the high-output manufacturing of melt-blown nonwoven fabrics. Covering a wide range of basis weights (typically from 8g/m² up to 200g/m²) and web widths (up to 3200mm), this line is the ideal choice for manufacturers supplying the rapidly growing markets for filtration media, medical protective materials, and absorbent products. This system delivers fabrics that combine superior filtration efficiency, uniform fiber diameter distribution, and reliable production stability for critical applications.
Built as a comprehensive system comprising high-performance extruders, precision metering pumps, specially designed melt-blown die heads, hot air forming systems, and automated winding units, this line ensures exceptional product quality, high production efficiency, and reliable continuous operation – providing a complete manufacturing solution from polymer pellets to finished fabric rolls.
Why Choose Our Melt-Blown Nonwoven Fabric Extrusion Line?
Advanced Spinning Technology
Melt-blown fabric production requires specialized equipment to form microfibers through high-velocity hot air drawing. Our line features high-performance single-screw extruders with specially designed barrier screws, ensuring excellent plasticization and consistent melt delivery. The heart of the system is the advanced melt-blown die head, which incorporates precision laser-drilled spinneret holes and uniform hot air distribution channels. This configuration ensures uniform fiber diameter, consistent web formation, and high filtration efficiency.Superior Material Properties & Product Performance
Melt-blown nonwoven fabrics produced by our lines offer exceptional performance characteristics that make them indispensable across multiple industries:- High filtration efficiency for particles, bacteria, and viruses
- Excellent liquid absorption and oil retention capacity
- Fine fiber diameter (typically 1-5 microns) for enhanced barrier properties
- Good breathability and comfort for protective applications
- Soft hand feel and drapability for medical and hygiene products
- Electrostatic charging capability for enhanced filtration performance
High Output Capacity
Our lines are engineered to deliver outputs of 35-80 kg/h per meter of web width. High-capacity models can produce up to 150 kg/h for wider web configurations, maximizing production efficiency while maintaining consistent quality.Versatile Product Capability
The line is designed to produce a comprehensive range of melt-blown fabric grades for diverse market segments:- Medical and surgical mask fabric (including the critical middle filter layer)
- N95 and higher-level respirator media
- Air and liquid filtration media
- Oil spill clean-up and absorbent pads
- Thermal insulation materials (apparel and industrial)
- Battery separator materials
Integrated Systems
The production line includes comprehensive systems for complete fabric production:- Drying and Feeding System: Pre-dries polymer pellets to prevent hydrolysis
- Extruder: High-performance single-screw design for polymer plasticization
- Metering Pump: Gear pump for precise melt delivery and pressure stability
- Melt-blown Die Head: Advanced spinneret design for uniform fiber formation
- Forming System: Collector belt or drum for web laydown, with vacuum suction
- Winder: Automatic turret winding with tension control
Typical Applications
- Medical and surgical masks – middle filtration layer and outer/inner layers
- N95 respirators and high-efficiency face masks
- Air filters – automotive cabin filters, HVAC systems, cleanroom filters
- Liquid filtration – water treatment, oil filtration, chemical filtration
- Oil absorbents – industrial spill response and environmental protection
- Hygiene products – feminine hygiene, adult incontinence, diaper components
- Thermal insulation – apparel, sleeping bags, building insulation
- Battery separators – lithium-ion battery applications
- Food packaging – absorbent pads for meat and produce
Key Advantages at a Glance
✅ High filtration efficiency – uniform fiber diameter for superior particle capture
✅ Medical-grade production capability – meets mask and respirator standards
✅ High output – up to 150 kg/h for large-scale production
✅ Versatile basis weight range – 8-200 g/m² to suit various applications
✅ Precision control – advanced temperature and pressure regulation for consistent quality
✅ Web width options – configurations from 800mm to 3200mm
✅ Electrostatic charging station optional – for enhanced filtration performance
✅ Automation ready – PLC control with intuitive HMI
✅ Lifetime technical support – prompt spare parts supply and remote assistance
Why Partner With Us?
Establishing a melt-blown nonwoven production facility demands exceptional engineering expertise and proven process knowledge. As a leading supplier of melt-blown extrusion systems, we provide:
- Custom engineering – lines tailored to your specific fabric weight, width, and production targets
- Turnkey project management – from factory layout and equipment installation to final commissioning
- On-site installation & training – our senior field engineers ensure smooth startup and operator proficiency
- Process guidance – technical support for material selection and operating parameters
- Lifetime technical support – prompt spare parts supply and 24/7 remote assistance
Keywords:
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1600 line
Big electric box
Roots blower
Blowing mold
Special coiler
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HYPET Melt-blown Non-woven Fabric Extrusion Line
CONTACT US
Head office: Rm 2205 Angel Building Bagua 4th Road Futian Shenzhen, China
Factory address: C04 Huading Industrial Zone, Hannan Wuhan, China
Mr. Xiang (Whatsapp/wechat/Tell）
+86 13823232106
Mr. Davie (Whatsapp/wechat/Tell）
+86 13823280499