Big extruder
- Product Description
- 概要
-
PVC PE PS PC PP sheet production lines
SNModels1
1200-2400 PVC 5-30mm thickness hard sheet line2
1200-2400 PE 2-6mm thickness hard sheet line
3
1200-2400 ABA type three layers hard sheet line
4
1200-2400 PP single/multi layers hard sheet line
5
1200 PS hard sheet production line
PVC/PE/PS/PC/PP Sheet Extrusion Lines – Versatile Multi‑Material Manufacturing System for Rigid & Flexible Plastic Sheets
Comprehensive Production Solution for Thermoforming, Packaging, Construction & Industrial Applications
Our PVC/PE/PS/PC/PP Sheet Extrusion Lines are precision‑engineered, multi‑material manufacturing systems designed for the high‑output production of single‑layer and multi‑layer plastic sheets across a wide range of thermoplastic materials. Covering sheet widths from 600mm up to 2000mm and thicknesses from 0.15mm to 30mm, these production lines are the ideal choice for manufacturers supplying diverse industries including thermoforming, packaging, construction, decoration, advertising, furniture, and automotive sectors – delivering sheets that combine consistent quality, excellent surface finish, and reliable performance across multiple material types .
Built as comprehensive systems comprising high‑performance extruders (single‑screw or twin‑screw options), precision T‑dies, three‑roller calenders, and automated finishing units, these lines ensure exceptional product quality, high production efficiency, and reliable continuous operation – providing complete manufacturing solutions from raw material blending to finished sheets ready for packaging.
Why Choose Our PVC/PE/PS/PC/PP Sheet Extrusion Lines?
Multi‑Material Processing Capability
Our extrusion lines are engineered to process a comprehensive range of thermoplastics, offering manufacturers exceptional flexibility to serve diverse market segments:- PVC (Polyvinyl Chloride) – rigid and flexible sheets for construction, decoration, packaging, and general industrial applications
- PE (Polyethylene) – HDPE, LDPE, LLDPE sheets for packaging, geomembranes, and industrial applications
- PS (Polystyrene) – GPPS, HIPS sheets for thermoforming, packaging, and disposable product manufacturing
- PC (Polycarbonate) – transparent and impact‑resistant sheets for glazing, roofing, and optical applications
- PP (Polypropylene) – rigid sheets for thermoforming, packaging, stationery, and automotive components
- Additional Materials – ABS, PMMA, PET, PETG, PLA, EVA, EVOH, and multi‑layer co‑extrusion configurations available
Advanced Extrusion Technology
Different materials require specialised processing approaches. Our lines feature:Single‑Screw Extruders
- Available with exhaust or non‑exhaust configurations depending on material requirements
- Specially designed barrier screws and advanced temperature control systems ensure excellent plasticisation, high output, and stable extrusion
- L/D ratios from 32:1 to 38:1 for optimal material processing
- Outputs from 150kg/h up to 1000kg/h, with models covering screw diameters from 65mm to 180mm
Twin‑Screw Extruders
- Conical twin‑screw extruders (SJZ80/156 and SJZ92/188 models) for PVC and high‑filler compounds
- Superior mixing and plasticisation for uniform sheet quality
- Outputs from 300kg/h to 500kg/h
Precision Sheet Forming Systems
Extrusion T‑Die Moulds
- Custom‑designed T‑dies with clothes‑hanger or manifold flow distribution design
- Double throttling technology for precise flow distribution and uniform thickness across the full sheet width
- Adjustable die lip design for thickness flexibility
- Die widths available for sheet widths up to 2000mm
Three‑Roller Calendar Unit
The heart of the sheet forming process, available in inclined or vertical configurations:- Inclined type – ideal for thin sheets (0.15–3mm) with excellent surface quality
- Vertical type – suitable for thicker sheets (3–30mm) with superior thickness control
- Independent temperature control for each roller ensures optimal surface finish
- Freely adjustable roller gap for precise thickness control
- Central roller with adjustable angle for superior calendering effect
- ±1°C temperature control accuracy for consistent sheet quality
Superior Material Properties & Product Performance
The specific properties depend on the selected material, but all sheets produced by our lines offer:PVC Sheets
- Fire‑retardant and self‑extinguishing
- 100% waterproof and moisture‑proof
- Excellent chemical and corrosion resistance
- Good dimensional stability and surface hardness
PE Sheets
- Excellent chemical resistance and low moisture absorption
- High impact strength and flexibility
- Good electrical insulation properties
PS Sheets
- Excellent clarity and transparency (GPPS)
- Good impact resistance (HIPS)
- Superior thermoforming characteristics for packaging applications
PC Sheets
- Exceptional impact resistance (250 times stronger than glass)
- Outstanding optical clarity and light transmission
- Excellent weatherability and UV resistance
PP Sheets
- Good chemical resistance and low moisture absorption
- Excellent fatigue and impact resistance
- High heat deflection temperature
- FDA‑compliant options available for food contact applications
Versatile Product Configurations
Our lines are engineered to produce a comprehensive range of sheet configurations:- Single‑layer sheets – standard configurations for general applications
- Multi‑layer co‑extruded sheets – up to 3 or 5 layers with different material combinations
- Coloured sheets – custom pigmentation for decorative and functional applications
- Transparent sheets – optical‑grade clarity for glazing and display applications
- Matte or glossy finish – surface texture options for different applications
- Micro‑foamed sheets – lightweight cellular structures with good insulation properties
Fully Automated Production Control
Integrated with advanced Siemens PLC control systems and intuitive HMI interfaces, the lines offer full automation of extrusion parameters including:- Melt temperature and pressure control
- Screw speed regulation
- Roller temperature, speed, and gap adjustment
- Line speed synchronisation
- Cutting length and stacking
Key System Components (World‑Class Brands)
- Siemens PLC controllers for reliable, industry‑standard automation
- Siemens/ABB motors and inverters for energy‑efficient, precise speed control
- Omron/ABB temperature controllers for precise thermal management
- Schneider/Siemens contactors for robust electrical system performance
Comprehensive Downstream Finishing Systems
The line includes complete downstream equipment for finishing and packaging:- Hydraulic screen changer – continuous operation with quick, leak‑free screen changes
- Melt pump (optional) – stabilises melt pressure for consistent sheet thickness
- Three‑roller calender – precision forming with independent temperature control
- Cooling table / bracket – rapid cooling with edge trimming and side cutting for consistent width
- Haul‑off unit – multi‑roller design for stable, non‑slip traction
- Annealing / stress relief oven – removes internal stress to ensure perfectly flat, distortion‑free sheets
- Corona treatment unit (optional) – enhances surface printability
- Edge trimming and recycling – online edge side cutting with crusher unit for waste reuse
- Transverse cutting machine – precision cutting to preset lengths with ±2mm accuracy
- Discharge / stacking table – automatic stacking and collection
- Double‑station winder (optional) – for sheet roll collection with magnetic powder tension control
Main Line Components
Component Function
High‑Speed Mixer / Cooling Mixer Unit: Prepares and homogenises raw materials with additives (for PVC and compounding)
Single‑Screw or Twin‑Screw Extruder: Provides high‑capacity plasticisation and consistent melt delivery for selected material
Hydraulic Screen Changer: Continuous operation with quick, leak‑free screen changes
Melt Pump (Optional): Stabilises melt pressure for uniform sheet thickness
Custom‑Designed T‑Die Mould: Shapes sheets with uniform thickness distribution (available widths: 600–2000mm)
Three‑Roller Calendar (Inclined or Vertical): Precisely forms and cools sheets with ±1°C temperature control
Cooling Bracket with Side Trimming: Rapidly cools sheets and trims edges to precise width
Annealing / Stress Relief Oven: Removes internal stress to prevent warping
Corona Treatment Unit (Optional): Enhances surface printability
Haul‑Off Unit: Provides stable, non‑slip traction without deforming the sheet
Automatic Transversal Cutter: Precision cutting to preset lengths with ±2mm accuracy
Edge Recycling System: Online crushing and recycling of edge trim waste
Auto Stacking Table / Double‑Station Winder: Safely collects and stacks finished sheets or winds into rolls
Typical Applications by Material
PVC Sheets
- Interior wall cladding and decorative panels
- Bathroom and kitchen waterproof panels
- Furniture panels and cabinet components
- Advertising and display boards
- Chemical resistant linings
PE Sheets
- Geomembranes for environmental protection
- Packaging films and sheets
- Industrial liners and covers
- Agricultural films
PS Sheets
- Thermoformed packaging (food containers, cups, trays)
- Disposable tableware and drink cups
- Displays and signage
- Stationery and office supplies
PC Sheets
- Architectural glazing and roofing
- Safety and security barriers
- Optical lenses and display screens
- Automotive components
- Electrical enclosures
PP Sheets
- Thermoformed packaging (food containers, cups, trays)
- Stationery (folders, binders, document wallets)
- Automotive interiors
- Furniture panels
- Industrial tanks and linings
- Medical packaging (sterilisable grades)
Key Advantages at a Glance
✅ Multi‑material capability – processes PVC, PE, PS, PC, PP, ABS, PMMA, PET, and more
✅ Versatile output – single‑layer, multi‑layer, coloured, transparent, foamed, and textured sheets
✅ High output capacity – models from 150–1000+ kg/h to match production targets
✅ Superior product quality – ±1°C temperature control for consistent thickness and surface finish
✅ Precision forming – three‑roller calender with independent temperature and gap control
✅ Versatile dimensions – widths up to 2000mm, thicknesses 0.15–30mm
✅ Complete automation – Siemens PLC with intuitive HMI for consistent quality
✅ Flexible configurations – single‑screw or twin‑screw options, inclined or vertical calender
✅ Edge recycling – online crushing and reuse of waste material
✅ Lifetime technical support – prompt spare parts supply and 24/7 remote assistance
Why Partner With Us?
Establishing a plastic sheet production facility demands exceptional engineering expertise and proven project management capability. As a leading manufacturer of plastic sheet extrusion systems, we provide:
- Custom engineering – lines tailored to your specific material, product range, capacity, and production targets
- Comprehensive mould design – custom T‑dies to meet your exact thickness and width specifications
- Formula guidance – technical support for material formulation and raw material sourcing
- Turnkey project management – from factory layout and equipment installation to final commissioning
- On‑site installation & training – our senior field engineers ensure smooth startup and operator proficiency
- Lifetime technical support – prompt spare parts supply, remote diagnostics, and 24/7 technical assistance
- Multi‑layer capability – co‑extrusion systems available for advanced material combinations
Keywords:
PVC sheet extrusion line, PE sheet production line, PS sheet extruder, PC sheet manufacturing machine, PP plastic sheet extrusion equipment, multi-material sheet extrusion line, plastic sheet making machine, three-roller calender sheet line, thermoforming sheet production, plastic sheet extrusion plant, ABS PMMA PET sheet extrusion system, turnkey plastic sheet factory solution
3 roller fromaing
Roll with design option
Long cooling shift
special haul off
special coiler
-
HYPET Standard Sheet Extrusion Line
CONTACT US
Head office: Rm 2205 Angel Building Bagua 4th Road Futian Shenzhen, China
Factory address: C04 Huading Industrial Zone, Hannan Wuhan, China
Mr. Xiang (Whatsapp/wechat/Tell）
+86 13823232106
Mr. Davie (Whatsapp/wechat/Tell）
+86 13823280499