Big extruder
- Product Description
- 概要
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PP Hollow Profile Sheet Production line
SNModelsExtruderMain motorMax OutputPanel Width1
HYHG1400 PP Hollow Grid SheetHYSJ90/38
75kw
225 kg/h
1400 mm
2
HYHG1800 PP Hollow Grid Sheet
HYSJ110/38
90kw
270 kg/h
1800 mm
3
HYHG2200 PP Hollow Grid Sheet
HYSJ120/38
110kw
330 kg/h
2200 mm
4
HYHG2600 PP Hollow Grid Sheet
HYSJ130/38
160kw
450 kg/h
2600 mm
Final Products
PP Hollow Sheet Extrusion Line – Versatile Manufacturing System for Lightweight Hollow Profile Boards
High-Performance Production Solution for Packaging, Construction, Advertising & Logistics Applications
Our PP Hollow Sheet Extrusion Line is a precision‑engineered manufacturing system designed for the high‑output production of polypropylene (PP) hollow profile sheets – also known as fluted boards, corrugated plastic sheets, or twin‑wall boards. Covering sheet widths from 1100mm up to 2800mm and thicknesses from 2mm to 40mm, this production line is the ideal choice for manufacturers supplying the rapidly growing markets for lightweight, durable, and environmentally friendly material solutions – delivering products used in packaging, construction, advertising, and logistics applications worldwide .
Built as a complete system comprising high‑efficiency single‑screw extrusion equipment, precision vacuum calibration tables, and automated finishing units, this line ensures exceptional product quality, consistent hollow‑cell structure, and reliable continuous operation – providing a complete manufacturing solution from raw material blending to finished sheets ready for fabrication.
Why Choose Our PP Hollow Sheet Extrusion Line?
Advanced Single‑Screw Extrusion Technology
PP hollow sheet production demands specialised processing equipment capable of handling both virgin and recycled polypropylene materials with precision. Our lines feature high‑performance single‑screw extruders (SJ series) with specially designed barrier screws and advanced temperature control systems that ensure excellent plasticisation, high output, and stable extrusion . High‑capacity models deliver outputs of 350–500+ kg/h, maximising production efficiency while maintaining consistent melt quality and pressure stability .Precision Vacuum Calibration & Shaping Systems
Achieving accurate hollow‑cell geometry requires advanced calibration technology. Our lines feature:- High‑power vacuum calibration tables – with independent vacuum subsystems and precise temperature control to ensure uniform sheet flatness within ±0.2mm and consistent hollow‑cell structure
- Multi‑section calibration design – each section with individual vacuum regulation to eliminate deformation and edge collapse
- Specially designed cooling channels – enabling rapid, even cooling without void formation, even for thick sheets up to 40mm
Superior Material Properties & Product Performance
PP hollow sheets produced by our lines offer exceptional performance characteristics that make them the preferred choice across multiple industries:- Lightweight yet high strength – excellent strength‑to‑weight ratio reduces transport and handling costs
- 100% waterproof and moisture‑proof – non‑absorbent, ideal for outdoor and humidity‑sensitive applications
- Impact and puncture resistant – superior durability compared to corrugated cardboard
- Chemical and corrosion resistant – resists a wide range of chemicals, grease, and dirt
- Tear‑resistant and wear‑resistant – long service life with reusability up to 60–150 cycles
- Environmentally friendly – 100% recyclable, non‑toxic, and formaldehyde‑free
- Excellent fabrication properties – can be sawed, drilled, nailed, stapled, scored, creased, folded, heat‑welded, and die‑cut
- Printable and colour‑stable – ideal for high‑quality graphics and advertising applications
Versatile Product Capability
Our line is engineered to produce a comprehensive range of PP hollow sheet configurations, offering manufacturers maximum flexibility to serve diverse market segments:- Single‑wall hollow sheets – standard fluted boards for general applications
- Double‑wall and multi‑wall sheets – enhanced strength with multiple cell layers
- Three‑layer co‑extrusion sheets – core layer with recycled material and surface layers with virgin PP for cost‑effective performance
- Cross‑section designs – I‑type, S‑type, V‑type, X‑type, and custom cell geometries
- Sheet widths – 1220mm, 1400mm, 1800mm, 2100mm, 2400mm, 2600mm, 2800mm
- Sheet thicknesses – 2–6mm, 6–12mm, 12–18mm, up to 40mm with the same die (adjustable range)
Fully Automated Production Control
Integrated with advanced Siemens PLC control systems and intuitive HMI interfaces, the line offers full automation of extrusion parameters including melt temperature, screw speed, vacuum pressure, haul‑off force, and cutting length. The electronic control system optimises the entire line operation, achieving high quality and high output with minimal operator intervention . Real‑time data acquisition, recipe management, and fault diagnostics ensure consistent quality and minimise production downtime.Complete Downstream Finishing Systems
The line includes comprehensive downstream equipment for completing the finished product:- Hydraulic screen changer – ensures continuous operation with quick screen changes
- Melt pump – stabilises melt pressure for consistent sheet thickness
- Vacuum calibration table – precise shaping and sizing with uniform vacuum distribution
- First haul‑off unit – multi‑roller design with wear‑resistant rubber rollers for stable traction
- Oven / Annealing system – removes internal stress to ensure perfectly flat, distortion‑free sheets
- Corona treatment unit – enhances printability for advertising applications
- Cooling table – final cooling before cutting
- Second haul‑off unit – assists in stress removal
- Trimming device – trims edges to precise width with clean, straight cuts
- Automatic cross‑cutting machine – precision cutting to preset lengths
- Discharge / Stacking table – safely collects finished sheets
Main Line Components
Component Function
High‑Speed Mixer / Cooling Mixer Unit: Prepares and homogenises PP virgin or recycled granules with additives
Single‑Screw Extruder (SJ series): Provides high‑capacity plasticisation and consistent melt delivery for PP materials
Hydraulic Screen Changer: Continuous operation with quick screen changes for reliable quality
Melt Pump (Optional): Stabilises melt pressure for uniform sheet thickness
Custom‑Designed T‑Die Mould: Shapes sheets with uniform thickness distribution; adjustable design for 2–18mm range with same die
Vacuum Calibration Table: Precisely sizes sheets with individual vacuum control for flatness within ±0.2mm
Haul‑Off Unit (First): Multi‑roller design for stable, non‑slip traction
Oven / Annealing System: Removes internal stress to prevent warping
Corona Treatment Unit (Optional): Enhances surface printability
Cooling Table: Final cooling before cutting
Haul‑Off Unit (Second): Assists in stress removal
Trimming Device: Trims edges to precise width
Automatic Cross‑Cutting Machine: Precision cutting to preset lengths
Discharge / Stacking Table: Collects and stacks finished sheets for packaging
Typical Applications
- Packaging and logistics – reusable turnover boxes, crates, trays, bins, containers for fruit, vegetables, seafood, electronics, pharmaceuticals, and glass
- Construction – building formwork (150+ reuse cycles), building material protection boards, storm panels, flooring protection, storm panels, and scaffolding protection
- Advertising and signage – yard signs, display stands, point‑of‑sale displays, road signs, exhibition stands
- Stationery and office supplies – presentation folders, card supplies, document wallets
- Industrial applications – partitions, dividers, pallet sheets, backboards for refrigerators
- Agriculture and horticulture – greenhouse panels, plant protection
Key Advantages at a Glance
✅ Versatile production capability – produces PP/PE/PC hollow sheets with single or multiple walls
✅ High output capacity – models from 150–500+ kg/h to match production targets
✅ Superior product quality – lightweight, waterproof, impact‑resistant, recyclable, formaldehyde‑free
✅ Precision vacuum calibration – ±0.2mm flatness with uniform cell structure
✅ Versatile dimensions – widths up to 2800mm, thicknesses 2–40mm
✅ Multi‑sheet capability – same die can produce 2–18mm thickness range
✅ Three‑layer co‑extrusion – cost‑effective core with high‑quality surfaces
✅ Fully automated control – Siemens PLC with intuitive HMI for consistent quality
✅ Fabrication‑friendly – easily cut, drilled, nailed, printed, and heat‑welded
✅ Lifetime technical support – prompt spare parts supply and 24/7 remote assistance
Why Partner With Us?
Establishing a PP hollow sheet production facility demands exceptional engineering expertise and proven project management capability. As a leading manufacturer of hollow sheet extrusion systems, we provide:
- Custom engineering – lines tailored to your specific sheet range, capacities, and production targets
- Comprehensive mould design – custom T‑dies to meet your exact width and thickness specifications
- Formula guidance – technical support for material formulation, including recycled material integration
- Turnkey project management – from factory layout and equipment installation to final commissioning
- On‑site installation & training – our senior field engineers ensure smooth startup and operator proficiency
- Lifetime technical support – prompt spare parts supply, remote diagnostics, and 24/7 technical assistance
Keywords:
PP hollow sheet extrusion line, PP fluted board production line, PP corrugated sheet making machine, polypropylene hollow profile extruder, PP plastic board manufacturing equipment, reusable packaging sheet extrusion line, PP building formwork production line, PP advertising board machine, hollow profile sheet extrusion plant, twin-wall PP sheet extrusion system
special die
special calibrator
special haul off
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HYPET PP Hollow Grid Sheet Extrusion Line
CONTACT US
Head office: Rm 2205 Angel Building Bagua 4th Road Futian Shenzhen, China
Factory address: C04 Huading Industrial Zone, Hannan Wuhan, China
Mr. Xiang (Whatsapp/wechat/Tell）
+86 13823232106
Mr. Davie (Whatsapp/wechat/Tell）
+86 13823280499