1&3layers option
- Product Description
- 概要
-
1200mm PVC Foam Board Plant Turnkey
SNModelsExtruderMain motorMax OutputPanel Width1
HYFB1200-80/156 PVC Foam BoardZS80/156
55kw
350 kg/h
1220 mm
2
HYFB1200- 80+65 Co-extrusion PVC Foam Board
ZS80/156
+ ZS65/13255kw
+37kw450 kg/h
1220 mm
Final Products
1200mm PVC Foam Board Plant – Complete Turnkey Manufacturing System for Lightweight Rigid Foam Sheets
Integrated Production Solution for Furniture, Decoration & Advertising Applications
Our 1200mm PVC Foam Board Plant is a comprehensive, turnkey manufacturing system engineered for the high-output production of rigid PVC foam boards (also known as expanded PVC or foamed PVC sheets). Producing boards at a standard width of 1220mm and thicknesses ranging from 1mm up to 40mm, this complete plant is the ideal choice for manufacturers serving the rapidly growing markets for lightweight, durable, and cost-effective building materials – delivering products used in furniture manufacturing, interior decoration, advertising, and construction applications .
Built as a fully integrated system encompassing high-speed mixing, conical twin-screw extrusion, precision calibration, and automated finishing, this plant ensures exceptional product quality, consistent cell structure, and reliable continuous operation – providing a seamless, turnkey manufacturing solution from raw material blending to finished boards ready for packaging.
Why Choose Our 1200mm PVC Foam Board Plant?
Complete Turnkey Manufacturing Solution
Establishing a PVC foam board production facility requires coordinated engineering across multiple process stages. Our turnkey plant provides a complete manufacturing ecosystem – from factory layout design and equipment selection to installation, commissioning, and operator training. This integrated approach eliminates the complexity of sourcing components from multiple suppliers, ensuring seamless system compatibility and rapid time-to-market. We offer full installation, training, and formula assistance to ensure smooth startup .Advanced Conical Twin-Screw Extrusion Technology
PVC foam board production demands specialised processing equipment capable of handling foaming agents and high-filler compounds with precision. Our plants feature high-performance conical twin-screw extruders (SJSZ80/156 and SJSZ92/188 models) specifically engineered for PVC foam applications. The counter-rotating twin-screw design ensures:- Superior plasticisation – PVC resin, calcium carbonate, and chemical additives are uniformly mixed and homogenised
- Fine cell structure – controlled foaming process produces boards with smooth surfaces and uniform internal cell distribution
- High output capacity – models delivering 400–550+ kg/h to match production targets
- Energy-efficient operation – high-torque drive design reduces power consumption
Precision Calibration & Thickness Control
The plant incorporates hydraulic calibration systems that ensure precise thickness control across the full board width. Key features include:- Hydraulic calibration platform – ensures board surfaces are smooth and dimensionally accurate
- 4–8 pairs of calibration rollers – with adjustable gap for different thickness requirements
- Multi-stage cooling system – prevents warping and maintains dimensional stability
- Precision haul-off unit – provides stable, non-slip traction without deforming the board surface
Superior Material Properties & Product Performance
PVC foam boards produced by our plants offer exceptional performance characteristics that make them the preferred choice across multiple industries:- Lightweight – low density (0.35–1.2 g/cm³) facilitates easy handling, transport, and installation
- Excellent thermal insulation – closed-cell structure provides superior sound absorption and heat insulation
- 100% waterproof and moisture-proof – non-absorbent, ideal for humid environments and outdoor applications
- Fire-retardant and self-extinguishing – meets building safety requirements; self-extinguishes within 5 seconds without flame
- Environmentally friendly – formaldehyde-free, non-toxic, and 100% recyclable
- Insect, mildew, and corrosion proof – impervious to pests and rot, excellent shockproof performance
- Excellent fabrication properties – can be drilled, sawed, nailed, planed, glued, and thermoformed using standard woodworking tools
- Weather-resistant – colour stability and aging resistance with appropriate formulation
Versatile Product Capability
Our plant is engineered to produce a comprehensive range of PVC foam board types, offering manufacturers maximum flexibility to serve diverse market segments:- Free foam boards – standard expanded PVC for general applications
- Celuka (crust/skin) foam boards – co-extruded boards with a dense surface skin and foamed core for enhanced mechanical properties and superior surface finish
- Co-extrusion skinning boards – multiple-layer configurations for specific performance requirements
- WPC (Wood-Plastic Composite) boards – with appropriate material formulations
Fully Automated Production Control
Integrated with advanced PLC control systems (Siemens brand), world-class electrical components (ABB inverters, Schneider contactors), and intuitive HMI interfaces, the plant offers full automation of production parameters including melt temperature, screw speed, and board dimensions . Real-time data acquisition, recipe management, and fault diagnostics ensure consistent quality and minimise production downtime.Complete Downstream Finishing Systems
The plant includes comprehensive downstream equipment for completing the finished product:- Side trimming device – trims board edges to precise width with clean, straight edges
- Automatic transverse cutting machine – cuts boards to preset lengths (standard: 2440mm, 2800mm, 3050mm) with ±0.1mm accuracy
- Automatic stacker – safely collects and stacks finished boards for efficient packaging
Main Plant Components
Component Function
High-Speed Mixer / Cooling Mixer Unit (SRL-Z series): Prepares and homogenises PVC powder, calcium carbonate, chemical additives, and foaming agents. Available in capacities from 500/1000L to 800/2500L
Automatic Material Loader: Springs up processed material to the extruder hopper automatically
Conical Twin-Screw Extruder (SJSZ80/156 or 92/188): Provides high-capacity plasticisation, uniform foaming, and consistent melt delivery for PVC compounds
Custom-Designed T-Die Mould: Shapes boards with uniform thickness distribution; adjustable lip gap for thickness control (3–40mm); output width: 1050mm or 1320mm for 970mm/1220mm final board width
Hydraulic Calibration Platform (4–8 pairs): Precisely sizes boards while ensuring smooth, slick surface finish and uniform thickness
Multi-Stage Spray Cooling Bracket: Rapidly cools and solidifies extruded boards to prevent warping
Haul-Off Unit (multi-roller): Provides stable, non-slip traction without deforming the board surface
Side Trimming Device: Trims board edges to precise width with clean, straight edges
Automatic Transversal Cutting Machine: Precision cutting to preset lengths with ±0.1mm accuracy
Automatic Stacker: Safely collects and stacks finished boards for efficient packaging
Optional: Lamination / UV Coating Unit: Applies decorative surface finishes or protective coatings in-line
Typical Applications
- Furniture manufacturing – bathroom cabinets, kitchen cabinets, wardrobes, office furniture, and shelving
- Interior decoration – wall panels, ceilings, decorative mouldings, and room partitions
- Building construction – building formwork, dust-free rooms, environmental protection projects
- Advertising and signage – advertising boards, display panels, exhibition stands, silk screen printing
- Automotive interiors – lightweight interior trim components
- Marine applications – waterproof and corrosion-resistant boat interiors
Key Advantages at a Glance
✅ Complete turnkey solution – from factory layout to full production commissioning
✅ Advanced conical twin-screw extrusion – optimised for PVC foam compounds with uniform cell structure
✅ High output capacity – models from 400–550+ kg/h to match production targets
✅ Superior product quality – lightweight, waterproof, fire-retardant, formaldehyde-free, dimensionally stable
✅ Versatile capability – produces free foam, Celuka skinning, and co-extrusion boards
✅ Precision hydraulic calibration – ensures accurate thickness control and smooth surface finish
✅ Industry 4.0 ready – Siemens PLC with intuitive HMI for full automation
✅ Fabrication-friendly – easily drilled, sawed, nailed, planed, glued, and thermoformed
✅ Lifetime technical support – prompt spare parts supply and 24/7 remote assistance
Why Partner With Us?
Establishing a PVC foam board production facility demands exceptional engineering expertise and proven project management capability. As a leading manufacturer of PVC foam extrusion plants, we provide:
- Custom engineering – plants tailored to your specific board range, capacities, and production targets
- Comprehensive mould design – custom T-dies to meet your exact thickness and width specifications
- Formula guidance – technical support for material formulation and raw material sourcing to achieve optimal foaming and board quality
- Turnkey project management – from factory layout and equipment installation to final commissioning
- On-site installation & training – our senior field engineers ensure smooth startup and operator proficiency
- Lifetime technical support – prompt spare parts supply, remote diagnostics, and 24/7 technical assistance
Keywords:
1200mm PVC foam board production line, PVC foam board plant turnkey, expanded PVC sheet extrusion line, PVC Celuka board manufacturing machine, rigid PVC foam board production equipment, PVC foam sheet making machine, WPC foam board extrusion plant, PVC furniture board production line, PVC advertising board manufacturing system, turnkey PVC foam board factory solution
special cooling
T-die
special haul off
special cutter
Tech & formaul service
-
HYPET Foam Board Extrusion Line
CONTACT US
Head office: Rm 2205 Angel Building Bagua 4th Road Futian Shenzhen, China
Factory address: C04 Huading Industrial Zone, Hannan Wuhan, China
Mr. Xiang (Whatsapp/wechat/Tell）
+86 13823232106
Mr. Davie (Whatsapp/wechat/Tell）
+86 13823280499