PLC control
- Product Description
- 概要
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PVC Marble Sheet Production Line
SNModelsExtruderMain motorMax OutputPanel Width1
HYSPC1220-80/173 Marble Sheet LineZS80/173
75kw
600 kg/h
1220x2440 mm
2
HYSPC1220-95/188 Marble Sheet Line
ZS95/188
110kw
800 kg/h
1220x2440 mm
Final Products
PVC Marble Sheet Extrusion Line – High‑Efficiency Manufacturing System for Decorative Rigid PVC Panels
Versatile Production Solution for Interior Decoration & Furniture Applications
Our PVC Marble Sheet Extrusion Line is a precision‑engineered manufacturing system designed for the high‑output production of rigid PVC sheets with realistic marble, wood, and stone decorative finishes. Covering sheet widths up to 1220mm and thicknesses from 1mm up to 8mm, this production line is the ideal choice for manufacturers supplying the rapidly growing market for lightweight, waterproof, and cost‑effective decorative building materials – delivering sheets that combine superior durability with visually stunning surface patterns for residential, commercial, and institutional projects.
Built as a complete system comprising conical twin‑screw extrusion equipment, precision three‑roller calender, lamination systems, and automated finishing units, this line ensures exceptional product quality, high production efficiency, and reliable continuous operation – providing a complete manufacturing solution from raw material blending to finished sheets ready for packaging.
Why Choose Our PVC Marble Sheet Extrusion Line?
Advanced Conical Twin‑Screw Extrusion Technology
PVC marble sheet production demands specialised processing equipment capable of handling high‑filler PVC compounds (with calcium carbonate content up to 1:2–3 ratio). Our lines feature high‑performance conical twin‑screw extruders (SJSZ80/156 and SJSZ92/188 models) specifically engineered for rigid sheet applications . The counter‑rotating twin‑screw design ensures optimal mixing, uniform plasticisation, and consistent melt delivery – critical for achieving the flatness, surface quality, and dimensional accuracy required for decorative sheets . High‑capacity models deliver outputs of 350–800+ kg/h, maximising production efficiency .Precision Three‑Roller Calender & In‑Line Lamination
The heart of the PVC marble sheet production process is the precision three‑roller calender (Φ400mm, width 1500mm), which follows the T‑die extrusion stage . This system simultaneously forms the sheet and applies decorative films (PET hot stamping film and PVC film) through a hot‑rolling lamination process – eliminating the need for adhesives and ensuring superior interlayer bonding, environmental friendliness, and consistent product quality .Superior Material Properties & Product Performance
PVC marble sheets produced by our lines offer exceptional performance characteristics that make them the preferred choice for modern interior decoration :- 100% waterproof and moisture‑proof – ideal for kitchens, bathrooms, and other humid environments
- Fire‑retardant and self‑extinguishing – meets building safety requirements for interior applications
- Lightweight and easy to install – significantly lighter than natural marble, reducing transportation and installation costs
- Insect, termite, and corrosion proof – impervious to pests, will not rot or decay
- Eco‑friendly, no radiation, formaldehyde‑free – safer than natural stone and traditional wood‑based panels
- Excellent sound insulation, heat insulation, and anti‑corrosion – superior performance for diverse applications
- Rich colours and styles – realistic marble, wood, and stone patterns with long‑lasting colour stability
- Excellent fabrication properties – sawing, drilling, nailing, screwing, and gluing capabilities
Advanced Surface Finishing Options
The line supports multiple surface decoration technologies to create realistic marble patterns and premium finishes :- Hot Stamping / Lamination – applies durable decorative films to the sheet surface
- UV Coating – protects the sheet surface with a high‑gloss, scratch‑resistant finish
- Embossed Texture – replicates the tactile feel of natural marble and stone
- In‑Line Lamination – bonds decorative films during the calendering process, eliminating adhesive use
Robust Downstream Finishing Systems
The line includes comprehensive downstream equipment for completing the finished product:- Cooling bracket with edge cutting device – rapidly cools and trims sheets to precise width
- Haul‑off machine – provides stable, non‑slip traction without deforming the sheet
- Transversal cutting machine – precision cutting to preset lengths (standard 2440mm, 2800mm, 2900mm)
- Auto stacker with plate turnover – safely collects and stacks finished sheets for efficient packaging
Fully Automated PLC Control
Integrated with advanced Siemens PLC control systems and intuitive HMI interfaces, the line offers full automation of extrusion parameters including melt temperature, screw speed, calender roll positions, and cutting length . The system features world‑class components – Siemens motors, ABB inverters, Omron temperature controllers, and Schneider contactors – ensuring reliable, precise control and consistent product quality . Real‑time data acquisition, recipe management, and fault diagnostics minimise production downtime and labour requirements (1‑2 persons per shift) .Versatile Material Capability
The line is designed to process PVC with high calcium carbonate filler content, and with modifications can produce LVT (Luxury Vinyl Tile) flooring, SPC flooring, and other rigid sheet products – maximising equipment utilisation and return on investment .Main Line Components
Component Function
High‑Speed Mixer / Cooling Mixer Unit (SRL‑Z series): Prepares and homogenises PVC powder blends with calcium carbonate and additives
Auto Loader: Automatically feeds materials to the extruder
Conical Twin‑Screw Extruder (SJSZ80/156 or 92/188): Provides high‑capacity plasticisation and consistent melt delivery for high‑filler PVC compounds
Custom‑Designed T‑Die Mould (1350mm): Shapes sheets with uniform thickness distribution (1–6mm)
Three‑Roller Calender with In‑Line Lamination System: Simultaneously forms sheet and bonds decorative film – glue‑free, environmentally friendly process
Cooling Bracket with Side Trimming Device: Rapidly cools sheets and trims edges to precise width
Haul‑Off Machine : Provides stable, non‑slip traction without deforming the sheet
Transversal Cutting Machine: Precision cutting to preset lengths with clean, accurate edges
Auto Stacker with Plate Turnover: Safely collects and stacks finished sheets for efficient packaging
Optional: UV Coating Line: Applies high‑gloss, scratch‑resistant surface finish
Optional: Crusher / Grinder: Recycles edge trim and off‑spec sheets
Typical Applications
- Interior wall cladding and decorative panels – hotels, offices, shopping malls, hospitals, schools
- Kitchen countertops and cabinet panels – waterproof, easy‑to‑clean surfaces
- Bathroom and wet area wall panels – moisture‑proof and mould‑resistant
- Furniture panels – wardrobe, shelving, and storage systems
- Ceiling panels – lightweight decorative ceiling solutions
- Advertising and display boards – custom signage and exhibition panels
- Building renovation projects – cost‑effective marble and wood alternatives
Key Advantages at a Glance
✅ Advanced conical twin‑screw extrusion – optimised for high‑filler PVC compounds
✅ High output capacity – models from 350–800+ kg/h to match production targets
✅ Superior product quality – waterproof, fire‑retardant, lightweight, formaldehyde‑free
✅ Three‑roller glue‑free lamination – superior interlayer adhesion without adhesives
✅ Premium finishing options – hot stamping, lamination, UV coating, embossed textures
✅ Versatile product capability – produces marble sheets, SPC flooring, LVT panels
✅ Complete automation – Siemens PLC with intuitive HMI reduces labour requirements
✅ Lifetime technical support – prompt spare parts supply and 24/7 remote assistance
Why Partner With Us?
Establishing a PVC marble sheet production facility demands exceptional engineering expertise and proven project management capability. As a leading manufacturer of PVC sheet extrusion systems, we provide:
- Custom engineering – lines tailored to your specific sheet range, capacities, and production targets
- Comprehensive mould design – custom T‑dies to meet your exact thickness and width specifications
- Formula guidance – technical support for material formulation and raw material sourcing
- Turnkey project management – from factory layout and equipment installation to final commissioning
- On‑site installation & training – our senior field engineers ensure smooth startup and operator proficiency
- Lifetime technical support – prompt spare parts supply, remote diagnostics, and 24/7 technical assistance
Keywords:
PVC marble sheet production line, PVC artificial marble extrusion line, PVC marble board making machine, imitation marble sheet extruder, PVC decorative panel production equipment, three-roller calender PVC sheet line, UV coated marble sheet manufacturing machine, SPC flooring extrusion plant, PVC wall panel extrusion system, turnkey PVC sheet factory solution
online lamination
1220 T die
3roller forming
special haul off
special pile stacker
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HYPET Marble Plastic Sheet Extrusion Line
CONTACT US
Head office: Rm 2205 Angel Building Bagua 4th Road Futian Shenzhen, China
Factory address: C04 Huading Industrial Zone, Hannan Wuhan, China
Mr. Xiang (Whatsapp/wechat/Tell）
+86 13823232106
Mr. Davie (Whatsapp/wechat/Tell）
+86 13823280499