high output extruder
- Product Description
- 概要
-
WPC Indoor Decorative Extrusion Lines
SNModelsExtruderMain motorMax OutputPanel Width1
HYYF240-65 CeilingZS65/132
37kw
300 kg/h
150-240 mm
2
HYYF300-65 Ceiling
ZS65/132
37kw
300 kg/h
200-300 mm
3
HYYF600-65 Ceiling
ZS65/132
45kw
420 kg/h
450-600 mm
4
HYYF600-80 Ceiling
ZS80/156
55kw
500 kg/h
450-600 mm


Final Products
WPC Indoor Decorative Extrusion Line – Versatile Manufacturing System for Wood‑Plastic Composite Interior Profiles
High‑Performance Production Solution for Modern Decorative Building Materials
Our WPC Indoor Decorative Extrusion Line is a sophisticated, multi‑purpose manufacturing system engineered for the production of Wood‑Plastic Composite (WPC) interior decorative profiles used in residential, commercial, and institutional building projects. This complete production line is the ideal choice for manufacturers seeking to produce eco‑friendly, high‑durability decorative products such as door frames, skirting boards, wall panels, and photo frames – delivering materials that combine the aesthetic appeal of natural wood with the superior performance of advanced polymer composites.
Built as a comprehensive system comprising conical twin‑screw extrusion equipment, precision calibration tables, and automated downstream finishing, this line ensures exceptional product quality, high production efficiency, and reliable continuous operation – providing a complete manufacturing solution from raw material blending to finished decorative profiles ready for installation.
Why Choose Our WPC Indoor Decorative Extrusion Line?
Advanced Material Technology – The WPC Advantage
WPC (Wood‑Plastic Composite) is a revolutionary green material that combines wood fibre, bamboo powder, and thermoplastic resins (PVC, PE, or PP) under high temperature and high pressure to form a dense, cavity‑structured profile. This innovative material offers the best of both worlds – the natural appearance and workability of wood, combined with the durability and weather resistance of plastic . Our line processes these materials with precision, delivering products that significantly outperform traditional wooden alternatives.Superior Product Properties & Performance
WPC decorative profiles produced by our lines offer exceptional performance characteristics that make them the preferred choice for modern interior decoration:- Dimensional stability – no warping, swelling, or cracking under varying temperature and humidity conditions. The internal cavity structure is connected by multiple reinforcing ribs to effectively prevent deformation .
- 100% waterproof and moisture‑proof – ideal for kitchens, bathrooms, and other humid environments
- Flame‑retardant and self‑extinguishing – meets building safety requirements for interior applications
- Insect and termite proof – impervious to pests, will not rot or decay
- Eco‑friendly and formaldehyde‑free – can incorporate recycled plastics and wood fibres, supporting sustainable development
- Low maintenance – no painting required, easy to clean, long‑lasting appearance
- Superior impact resistance – products are stable, firm, and highly impact‑resistant
Advanced Conical Twin‑Screw Extrusion Technology
Our lines feature high‑performance conical twin‑screw extruders (SJZ51/105, 65/132, 80/156, and 92/188 models) with specially designed screws and barrels optimised for WPC powder blends . The counter‑rotating twin‑screw design ensures:- Excellent plasticisation – wood fibres and thermoplastic resins are uniformly mixed and homogenised
- High output capacity – models from 150kg/h up to 600kg/h to match production targets
- Superior melt pressure stability – critical for maintaining dimensional accuracy and surface quality
- Degassing system – removes moisture and volatiles for flawless product quality
Versatile Product Capability
The line is engineered to produce a comprehensive range of WPC decorative products, offering manufacturers maximum flexibility to serve diverse market segments:- WPC door frames – solid or hollow profiles with widths up to 800–1220mm
- WPC wall panels – decorative cladding for interior surfaces
- WPC skirting boards – durable, waterproof baseboard solutions
- WPC photo frames – decorative mouldings with wood‑grain finishes
- WPC window frames and architraves – building fenestration solutions
- WPC door boards – cavity‑structured door panels with reinforcing ribs
Precision Calibration & Cooling Systems
The line incorporates robust vacuum calibration tables constructed from SUS 304 stainless steel, featuring:- Multi‑dimension position adjustment systems – for precise shaping and sizing
- Powerful turbo cooling systems – with multi‑layer water circulation for rapid, even solidification
- Extended calibration length – available in 4m, 6m, 8m, and 11m options to suit different profile sizes and production speeds
- Enhanced vacuum system – two independent subsystems with precise vacuum regulation for uniform profile surface quality
Premium Surface Finishing Options
The line supports multiple surface decoration technologies to create realistic wood‑grain, marble, and custom designs:- Heat transfer printing – applies durable decorative patterns to the profile surface
- Lamination – bonds decorative PVC, ASA, or PMMA films for enhanced aesthetics and protection
- In‑line hot stamping – integrates finishing directly into the production process, saving labour and simplifying operations
Fully Automated PLC Control
Integrated with advanced Siemens PLC control systems and intuitive HMI interfaces, the line offers full automation of extrusion parameters including melt temperature, screw speed, haul‑off force, and cutting length. The system features :- World‑class components – Siemens motors, ABB inverters, Omron temperature controllers, and Schneider contactors for reliable, precise control
- PID temperature control – self‑adjusting temperature fluctuation control for consistent product quality
- Infrared tracking – eliminates extrusion flow rate fluctuation for superior surface quality
Energy Efficiency & Cost Optimisation
Our lines are engineered for maximum energy efficiency and operational cost reduction:- High‑efficiency gearboxes and heating elements – reduce power consumption and lower operating costs
- 25‑30% energy savings – compared to conventional extrusion systems
- High filler capacity – calcium carbonate filler up to 300phr, significantly reducing formula costs
Main Line Components
Component Function
High‑Speed Mixer / Cooling Mixer Unit: Prepares and homogenises WPC blends (wood powder + thermoplastic resin + additives)
Conical Twin‑Screw Extruder (SJZ series): Provides high‑capacity plasticisation and consistent melt delivery for WPC compounds
Custom‑Designed Extrusion Die / Mould: Shapes profiles according to specific cross‑section and width requirements
Vacuum Calibration Table (SUS 304 stainless steel): Precisely sizes and cools profiles while maintaining dimensional accuracy and surface finish
Multi‑Stage Spray Cooling System: Rapidly cools and solidifies extruded profiles
Haul‑Off Unit (multi‑caterpillar, unique lift technology): Provides stable, non‑slip traction without deforming the profile surface
Automatic Cutting Machine (saw type with dust collection): Precision cutting to preset lengths with smooth, burr‑free ends
Automatic Stacker: Safely collects and stacks finished profiles for efficient packaging
Optional: Lamination / Heat Transfer / Hot Stamping Units: Applies decorative surface finishes in‑line
Typical Applications
- Interior wall cladding – WPC wall panels for living rooms, bedrooms, and commercial spaces
- Door frames and architraves – solid and hollow profiles for interior and exterior doors
- Decorative skirting boards – durable, moisture‑proof baseboard solutions
- Window frames – building fenestration and renovation projects
- Photo frames and picture mouldings – custom decorative profiles
- Furniture components – WPC boards and profiles for cabinetry and shelving
- Ceiling trim and cornices – architectural decorative accents
Key Advantages at a Glance
✅ Advanced WPC technology – wood‑plastic composite with superior durability and aesthetics
✅ High output capacity – models from 150–600+ kg/h to match production targets
✅ Superior product quality – warp‑proof, waterproof, fire‑retardant, insect‑proof, formaldehyde‑free
✅ Versatile product capability – door frames, wall panels, skirting, photo frames, and more
✅ Precision calibration – extended vacuum tables with multi‑layer cooling
✅ Premium finishing options – heat transfer printing, lamination, in‑line hot stamping
✅ Energy‑efficient design – up to 30% power savings compared to conventional lines
✅ Complete automation – Siemens PLC with intuitive HMI for consistent quality
✅ Lifetime technical support – prompt spare parts supply and 24/7 remote assistance
Why Partner With Us?
Establishing a WPC decorative profile production facility demands exceptional engineering expertise and proven project management capability. As a leading manufacturer of WPC profile extrusion systems, we provide:
- Custom engineering – lines tailored to your specific profile range, capacities, and production targets
- Comprehensive mould design – custom dies to meet your exact profile specifications
- Formula guidance – technical support for material formulation and raw material sourcing
- Turnkey project management – from factory layout and equipment installation to final commissioning
- On‑site installation & training – our senior field engineers ensure smooth startup and operator proficiency
- Lifetime technical support – prompt spare parts supply, remote diagnostics, and 24/7 technical assistance
Keywords:
WPC indoor decorative extrusion line, wood plastic composite profile production line, WPC door frame making machine, WPC wall panel extrusion equipment, WPC skirting board production line, WPC photo frame extrusion machine, WPC door board manufacturing line, conical twin screw WPC extruder, PVC wood composite profile machine, eco-friendly WPC decorative profile plant
-
HYPET WPC Indoor Decorative Extrusion Lines












