PVC Ceiling Extrusion Line

PVC Ceiling Extrusion Line

HYZS55/120 for 300 PVC ceiling panel profile line with output 3-4 ton /day

HYZS65/132 for 300 PVC ceiling panel profile line with output 4-7 ton /day

HYZS65/132 for 600 PVC ceiling panel profile line with output 8-9 ton /day

HYZS80/156 for 600 PVC ceiling panel profile line with output 10-13 ton /day

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  • Product Description
  • 概要
  • PVC Ceiling Panel Profile Production Lines

    SN
    Models 
    Extruder
    Main motor
    Max Output
    Thickness

    1

    HYYF300-55 Ceiling

    ZS55/120

    30kw

    3-4 tons/ day

    6-7 mm

    2

    HYYF300-65 Ceiling

    ZS65/132

    37kw

    4-7 tons/ day

    6-7 mm

    3

    HYYF600-65 Ceiling

    ZS65/132

    45kw

    8-9 tons/ day

    7-8 mm

    4

    HYYF600-80 Ceiling

    ZS80/156

    55kw

    10-12 tons/ day

    7-8 mm

    Final Products

     

    PVC Ceiling Panel Profile Extrusion Line – High‑Efficiency Manufacturing System for Decorative Building Panels

    Versatile Production Solution for Interior Ceiling & Wall Cladding Applications

    Our PVC Ceiling Panel Profile Extrusion Line is a precision‑engineered manufacturing system designed for the high‑speed production of PVC ceiling panels, wall cladding, and decorative profiles used in residential, commercial, and institutional building projects. Covering panel widths from 160mm up to 600mm and beyond, this production line is the ideal choice for manufacturers supplying the rapidly growing market for lightweight, moisture‑resistant, and aesthetically versatile building materials – delivering products that combine superior durability with attractive wood‑grain, marble, or solid‑colour finishes .

    Built as a complete system comprising conical twin‑screw extrusion equipment, precision calibration tables, and automated downstream finishing, this line ensures exceptional product quality, high production efficiency, and reliable continuous operation – providing a complete manufacturing solution from raw material blending to finished panels ready for packaging.

     

    Why Choose Our PVC Ceiling Panel Profile Extrusion Line?

    Advanced Conical Twin‑Screw Extrusion Technology
    PVC ceiling panel production demands specialised processing equipment capable of handling dry‑blend PVC powder compounds with precision. Our lines feature high‑performance conical twin‑screw extruders (SJSZ51/105, 55/110, 65/132, 80/156, and 92/188 models) specifically engineered for PVC profile applications . The counter‑rotating twin‑screw design ensures optimal mixing, uniform plasticisation, and consistent melt delivery – critical for achieving the flatness, surface quality, and dimensional accuracy required for decorative panels . High‑capacity models deliver outputs up to 250–550+ kg/h, maximising production efficiency .

    Versatile Product Capability
    Our extrusion lines are engineered to produce a comprehensive range of decorative building products, offering manufacturers maximum flexibility to serve diverse market segments :

    • PVC Ceiling Panels – available in widths from 160mm to 600mm, with various section shapes and profile heights
    • PVC Wall Cladding – decorative panels for interior wall covering
    • PVC Flooring Planks – moisture‑resistant flooring solutions
    • WPC (Wood‑Plastic Composite) Profiles – with different screw configurations
    • UPVC Window/Door Profiles – by changing the extrusion mould

    Superior Material Properties & Performance
    PVC ceiling panels produced by our lines offer exceptional performance characteristics that make them the preferred choice for modern building decoration :

    • Self‑extinguishing, non‑flammable – excellent fire‑retardant properties for building safety
    • Insect and termite proof – impervious to pests, will not rot or decay
    • 100% waterproof and moisture‑proof – ideal for kitchens, bathrooms, and other humid environments
    • Dimensional stability – no warping, swelling, or cracking under varying temperature and humidity conditions
    • Low maintenance – easy to clean, no painting required, long‑lasting appearance
    • Eco‑friendly – formaldehyde‑free, recyclable, and reduces wood usage

    Premium Surface Finishing Options
    The line supports multiple surface decoration technologies to create realistic wood‑grain, marble, and custom designs :

    • Heat Transfer Printing – applies durable decorative patterns to the panel surface
    • Lamination – bonds decorative films for enhanced aesthetics and protection
    • Double‑Colour Printing with Glossy Oil Coating – produces vibrant, durable finishes
    • In‑Line Hot Stamping – integrates finishing directly into the production process, saving labour and simplifying operations

    Precision Calibration & Cooling Systems
    The line incorporates advanced vacuum calibration tables constructed from SUS 304 stainless steel, featuring multi‑dimensional position adjustment systems and precise water pump layouts that ensure rapid, even cooling and perfect shaping of profiles . The calibration table length is optimised to guarantee excellent product dimensional accuracy and surface finish, meeting the demands of high‑speed extrusion .

    Fully Automated PLC Control
    Integrated with advanced PLC control systems and intuitive HMI interfaces, the line offers full automation of extrusion parameters including melt temperature, screw speed, haul‑off force, and cutting length . The system features:

    • Siemens PLC controllers – for reliable, industry‑standard automation
    • Siemens/ABB motors and inverters – for energy‑efficient, precise speed control
    • Omron intelligent temperature controllers – with self‑adjusting temperature fluctuation control
    • Schneider contactors – for robust electrical system performance

    Real‑time data acquisition, recipe management, and fault diagnostics ensure consistent quality and minimise production downtime.

     

    Main Line Components

    Component                                                                                                     Function
    High‑Speed Mixer / Cooling Mixer Unit (SRL‑Z series):       Prepares and homogenises PVC powder blends with additives 
    Conical Twin‑Screw Extruder (SJSZ51‑92/188):                  Provides high‑capacity plasticisation and consistent melt delivery for PVC powder/granules 
    Custom‑Designed Extrusion Die / Mould:                             Shapes panels according to specific profile cross‑section and width requirements 
    Vacuum Calibration Table (SUS 304 stainless steel):           Precisely sizes and cools panels while maintaining dimensional accuracy and surface finish 
    Multi‑Stage Spray Cooling System:                                     Rapidly cools and solidifies extruded panels
    Haul‑Off Unit (multi‑caterpillar, pneumatic pressure):          Provides stable, non‑slip traction without deforming the panel surface 
    Automatic Cutting Machine (saw or chipless):                     Precision cutting to preset lengths with smooth, burr‑free ends 
    Automatic Stacker:                                                               Safely collects and stacks finished panels for efficient packaging 
    Optional: Lamination / Hot Stamping / Printing Units:          Applies decorative surface finishes in‑line 
     

    Typical Applications

    • Residential ceiling and wall decoration – living rooms, bedrooms, kitchens, and bathrooms
    • Commercial building interiors – offices, retail stores, hotels, and restaurants
    • Institutional facilities – schools, hospitals, and public buildings
    • Building renovation projects – lightweight, easy‑to‑install decorative solutions
    • WPC decorative applications – eco‑friendly wood‑alternative products

     

    Key Advantages at a Glance

    ✅ Advanced conical twin‑screw extrusion – optimised for PVC powder compounds

    ✅ High output capacity – models from 150–550+ kg/h to match production targets

    ✅ Superior product quality – fire‑retardant, waterproof, insect‑proof, dimensionally stable

    ✅ Versatile product capability – produces ceilings, wall panels, flooring, WPC profiles

    ✅ Premium finishing options – heat transfer printing, lamination, in‑line hot stamping

    ✅ Complete automation – Siemens PLC with intuitive HMI for consistent quality

    ✅ Flexible configuration – panel widths from 160mm to 600mm+

    ✅ Lifetime technical support – prompt spare parts supply and 24/7 remote assistance

     

    Why Partner With Us?

    Establishing a PVC ceiling panel production facility demands exceptional engineering expertise and proven project management capability. As a leading manufacturer of PVC profile extrusion systems, we provide:

    • Custom engineering – lines tailored to your specific panel range, capacities, and production targets
    • Comprehensive mould design – custom dies to meet your exact profile specifications
    • Formula guidance – technical support for material formulation and raw material sourcing
    • Turnkey project management – from factory layout and equipment installation to final commissioning
    • On‑site installation & training – our senior field engineers ensure smooth startup and operator proficiency
    • Lifetime technical support – prompt spare parts supply, remote diagnostics, and 24/7 technical assistance

     

    Keywords:

    PVC ceiling panel extrusion line, PVC ceiling making machine, PVC wall panel production line, UPVC profile extrusion equipment, conical twin screw extruder ceiling line, PVC decorative panel manufacturing machine, heat transfer printing PVC panel line, PVC profile extrusion plant, WPC ceiling panel production line, turnkey PVC ceiling factory solution

     

    PLC control

    Online pile stack

    200-600 option

    Servo cutting

    High speed

    online hot stamping

     

  • HYZS55/120 for 300 PVC ceiling panel profile line with output 3-4 ton /day

    HYZS65/132 for 300 PVC ceiling panel profile line with output 4-7 ton /day

    HYZS65/132 for 600 PVC ceiling panel profile line with output 8-9 ton /day

    HYZS80/156 for 600 PVC ceiling panel profile line with output 10-13 ton /day