Cable Duct Extrusion Line
Cable Duct Extrusion Line
Cable Duct Extrusion Line

Cable Duct Extrusion Line

HYPET  PVC Electric Cable Duct  Machines

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  • Product Description
  • 概要
  • Cable Duct Production Line

    SN
    Models 
    Extruder
    Main motor
    Max Output
    Line Length

    1

    HYYF110-55 Duct, Double Station

    ZS55/120

    30kw

    2-4 tons/ day

    20meters

    2

    HYYF240-65 Duct, Single Station

    ZS65/132

    37kw

    4-6 tons/day

    22meters

    3

    HYYF240-55 Duct, Double Station

    ZS55/120

    30kw

    2-4 tons/ day

    20meters

    4

    HYYF400-65 Duct, Four Station

    ZS65/132

    45kw

    4-7 tons/day

    22meters

    Final Products

     

     

    Cable Duct Extrusion Line – Versatile Manufacturing System for Cable Protection & Management Solutions

    High-Performance Production Equipment for Electrical, Telecommunications & Infrastructure Projects

    Our Cable Duct Extrusion Line is a comprehensive, precision-engineered manufacturing system designed for the production of a wide range of cable ducts, trunking, and conduits used in electrical wiring protection, telecommunication networks, and building infrastructure projects. This complete production line is the ideal choice for manufacturers supplying the rapidly growing market for cable management solutions – delivering products that combine excellent mechanical strength, fire-retardant properties, and long-term durability.

    Built as a versatile system encompassing high-performance extruders, precision calibration units, and automated downstream finishing, this line ensures exceptional product quality, high production efficiency, and reliable continuous operation – providing a complete manufacturing solution for both profile-style cable trunking and corrugated cable protection pipes .

     

    Why Choose Our Cable Duct Extrusion Line?

    Versatile Product Capability
    Our extrusion lines are engineered to produce two main categories of cable duct products, offering manufacturers maximum flexibility to serve diverse market segments:

    1. PVC Cable Trunking (Profile Type)
    Designed for surface-mounted or recessed cable management in residential, commercial, and industrial buildings, our lines produce rigid PVC trunking profiles with symmetric halves for easy cable installation and secure double-locking mechanisms . These trunking systems are ideal for domestic air conditioning systems, electrical wiring, and data communication cable management, and can be used both indoors and outdoors with excellent UV resistance .

    2. Cable Protection Conduits (Pipe Type)
    Our lines also produce corrugated or smooth-walled cable ducts for underground and above-ground cable protection, including PE carbon spiral corrugated pipes and COD (Corrugated Optic Duct) pipes for fibre optic and telecommunications applications .

    Advanced Extrusion Technology
    Cable duct production demands specialised processing equipment capable of handling a range of materials with precision. Our lines feature:

    • Conical Twin-Screw Extruders (SJSZ series) – specifically engineered for PVC powder compounds, ensuring optimal mixing, uniform plasticisation, and consistent melt delivery for high-quality trunking profiles
    • High-Performance Single-Screw Extruders – designed for PE and PP materials used in corrugated cable duct production
    • Counter-Rotating Twin-Screw Designs – deliver up to 20% faster output compared to single-screw systems, ensuring consistent product quality and high-volume production

    Superior Material Properties & Performance
    Cable ducts produced by our lines offer exceptional performance characteristics that make them the preferred choice for modern cable management applications:

    • Fire-Retardant Properties – rigid PVC materials are self-extinguishing and safe for use in buildings
    • UV Resistance – stabilised with unleaded compounds for long-term outdoor durability
    • Chemical Resistance – resistant to low-concentration acids, oils, and fuels
    • Moisture-Proof and Weather-Resistant – ideal for both indoor and outdoor installations
    • Easy Installation – lightweight construction and snap-fit designs for quick assembly
    • Dimensional Stability – precise control of wall thickness and profile dimensions ensures consistent product quality

    Precision Calibration & Cooling Systems
    The line incorporates advanced vacuum calibration tables with powerful cooling devices that ensure rapid, even solidification and perfect shaping of profiles . The calibration unit features multi-dimensional position adjustment systems and precise water pump layouts, guaranteeing excellent product dimensional accuracy and surface finish .

    Fully Automated Control
    Integrated with advanced PLC control systems (Siemens, Delta, or Schneider) and intuitive HMI interfaces, the line offers full automation of extrusion parameters including melt temperature, screw speed, haul-off force, and cutting length . Real-time data acquisition, recipe management, and fault diagnostics ensure consistent quality and minimise production downtime.

    Versatile Material Compatibility
    The line is designed to process PVC, PE, and PP materials, offering manufacturers exceptional flexibility . By changing the extrusion mould, the same line can also produce PVC door frames, window profiles, skirting boards, and decorative profiles – maximising equipment utilisation and return on investment .

     

    Main Line Components

    Component                                                                                                                    Function
    High-Speed Mixer / Cooling Mixer Unit:                                         Prepares and homogenises PVC powder blends with additives 
    Conical Twin-Screw Extruder (SJSZ51/105 to SJSZ92/188):        Provides high-capacity plasticisation and consistent melt delivery for PVC trunking profiles 
    Single-Screw Extruder (SJ series):                                                Processes PE and PP materials for corrugated cable duct production 
    Custom-Designed Extrusion Die / Mould:                                      Shapes profiles or pipes according to specific cross-section requirements 
    Vacuum Calibration Table (4–12m length):                                    Precisely sizes and cools profiles while maintaining dimensional accuracy 
    Multi-Stage Spray Cooling Tank:                                                   Rapidly cools and solidifies extruded products 
    Haul-Off Unit (with pneumatic pressure adjustment):                    Provides stable, non-slip traction without deforming the product 
    Automatic Cutting Machine:                                                          Precision cutting to preset lengths with smooth, burr-free ends 
    Automatic Stacker (with rubber protection layer):                         Safely collects and stacks finished products to prevent damage 
    Optional: Film Covering / Lamination Unit:                                    Applies protective surface finish for enhanced durability and decoration 
     

    Typical Applications

    • Electrical cable trunking for residential and commercial buildings – surface-mounted and recessed systems
    • Telecommunication cable protection – fibre optic and data communication conduits
    • Underground cable duct systems – municipal infrastructure and utility projects
    • Domestic air conditioning systems – isolated copper pipe and cable management
    • Industrial cable management – manufacturing plant and facility wiring
    • Building renovation projects – replacing traditional cable management systems

     

    Key Advantages at a Glance

    ✅ Versatile product capability – produces both trunking profiles and corrugated cable ducts

    ✅ Advanced extrusion technology – conical twin-screw and single-screw options available

    ✅ High output capacity – models from 150–360+ kg/h to match production targets

    ✅ Superior product quality – fire-retardant, UV-resistant, and dimensionally stable

    ✅ Flexible material compatibility – processes PVC, PE, and PP materials

    ✅ Complete automation – PLC control with intuitive HMI for consistent quality

    ✅ Multi-product capability – change moulds to produce window profiles, skirting, and more

    ✅ Lifetime technical support – prompt spare parts supply and 24/7 remote assistance

     

    Why Partner With Us?

    Establishing a cable duct production facility demands exceptional engineering expertise and proven project management capability. As a leading manufacturer of cable duct extrusion systems, we provide:

    • Custom engineering – lines tailored to your specific product range, capacities, and production targets
    • Turnkey project management – from factory layout and equipment installation to final commissioning
    • On-site installation & training – our senior field engineers ensure smooth startup and operator proficiency
    • Formula guidance – technical support for material formulation and raw material sourcing
    • Lifetime technical support – prompt spare parts supply, remote diagnostics, and 24/7 technical assistance

     

    Keywords:

    cable duct extrusion line, PVC cable trunking production line, cable conduit making machine, PE corrugated cable duct production line, COD optical duct extrusion machine, PVC profile extrusion equipment, cable trunking manufacturing plant, cable management extrusion system, corrugated cable protection pipe machine, turnkey cable duct factory solution

     

    Standard & high speed option

    Free formula & tech

    Different structions

    1 & 2 & 4 cavities for option

    Offline slotting

    Online punching

  • HYPET  PVC Electric Cable Duct  Machines