PVC Window Profile Extrusion Line

PVC Window Profile Extrusion Line

HYPET PVC Window Profile Production line produces complex multi-chamber profiles designed for maximum thermal and acoustic insulation in system windows
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  • Product Description
  • 概要
  • PVC Window Profile Production line

    SN
    Profile Models & width
    Extruder
    Main motor
    Max Output
    Line Length

    1

    HYYF110-51, 110mm

    ZS51/110

    22kw

    120kg/h

    20meters

    2

    HYYF240-55, 240mm

    ZS55/120

    30kw

    200kg/h

    22meters

    3

    HYYF240-65, 240mm

    ZS65/132

    37kw

    300kg/h

    22meters

    Engineered for superior performance. This line produces complex multi-chamber profiles designed for maximum thermal and acoustic insulation in system windows.

     

     

    Final Products

     

    PVC Window Profile Extrusion Line – Precision UPVC Profile Manufacturing System for Energy-Efficient Window Systems

    High-Performance Production Solution for Building & Construction Applications

    Our PVC Window Profile Extrusion Line is a precision-engineered manufacturing system designed for the production of high-quality unplasticised polyvinyl chloride (uPVC) window and door profiles used in residential, commercial, and institutional building projects. This complete production line is the ideal choice for manufacturers supplying the rapidly growing market for energy-efficient, low-maintenance, and durable window systems – delivering profiles that combine excellent thermal insulation, weather resistance, and aesthetic appeal.

    Built as a comprehensive system encompassing twin-screw extrusion equipment, precision calibration units, and automated downstream finishing, this line ensures exceptional product quality, high production efficiency, and reliable continuous operation – providing a complete manufacturing solution from raw material to finished profile.

     

    Why Choose Our PVC Window Profile Extrusion Line?

    Advanced Conical Twin-Screw Extrusion Technology
    PVC window profile production demands specialised processing equipment capable of handling PVC powder compounds with precision. Our lines feature high-performance conical twin-screw extruders (SJZ51/105, SJZ65/132, SJZ80/156, and SJZ92/188 models) specifically engineered for PVC profile applications . The counter-rotating twin-screw design ensures optimal mixing, uniform plasticisation, and consistent melt delivery – critical for achieving the precise dimensional accuracy and surface quality required for window profiles. High-capacity models deliver outputs up to 350–650 kg/h, maximising production efficiency .

    Superior Product Properties & Performance
    uPVC window profiles produced by our lines offer exceptional performance characteristics that make them the preferred choice for modern building construction :

    • Excellent thermal insulation – multi-chamber profile designs provide outstanding energy efficiency, reducing heating and cooling costs for homeowners
    • Weather resistance – profiles withstand extreme weather conditions with exceptional resistance to wind, rain, and UV exposure
    • Dimensional stability – no warping, swelling, or cracking under varying temperature and humidity conditions
    • Moisture-proof and mould-resistant – fundamentally solving the rotting and corrosion issues associated with traditional wood frames
    • Sound absorption and heat separation – superior acoustic and thermal performance for comfortable living environments
    • Fire-retardant properties – materials are incombustible and safe for use
    • Low maintenance – no painting required; luster remains forever and material is not easy to age
    • Eco-friendly – can incorporate recycled uPVC content to reduce waste and conserve natural resources

    Precision Die & Calibration Systems
    The line incorporates custom-designed extrusion dies tailored to specific profile cross-sections, ensuring accurate shape formation and consistent product quality. The vacuum calibration table features an advanced vortex cooling system that facilitates rapid, even cooling and precise sizing – meeting the demands of high-speed extrusion while maintaining strict dimensional tolerances . Calibration tables are available in lengths from 4 metres to 11 metres to accommodate different profile sizes and production speeds .

    Versatile Product Capability
    The line can produce a wide range of PVC and WPC profiles, including :

    • PVC window and door profiles (multi-chamber designs)
    • PVC door frames and window sills
    • PVC wall panels and decorative profiles
    • Cable trunking and multi-hole conduit pipes
    • Skirting boards, photo frames, and curtain boxes
    • WPC (wood-plastic composite) profiles
    • Foam profiles (with die and screw modifications)

    Fully Automated Control
    Integrated with advanced PLC control systems (Siemens, Delta, or Fatek) and intuitive HMI interfaces, the line offers full automation of extrusion parameters including melt temperature, screw speed, haul-off force, and cutting length . The haul-off unit employs unique lift technology ensuring stable operation with strong traction force, while the cutting machine maintains synchronised speed for automatic fixed-length cutting with optional dust collection .

     

    Main Line Components

    Component                                                                                                    Function
    Conical Twin-Screw Extruder (SJZ series):                    Provides high-capacity plasticisation and consistent melt delivery for PVC compounds
    Custom-Designed Extrusion Die:                                   Shapes profiles according to specific cross-section requirements
    Vacuum Calibration Table (4–11m length):                     Precisely sizes and cools profiles while maintaining dimensional accuracy
    Multi-Stage Spray Cooling System:                                Rapidly cools and solidifies extruded profiles
    Haul-Off Unit (unique lift technology):                             Provides stable, non-slip traction with strong pulling force
    Automatic Cutting Machine:                                             Precision cutting to preset lengths with smooth, burr-free ends
    Automatic Stacker:                                                           Safely collects and stacks finished profiles for packaging
    Optional: Film Covering Machine:                                     Applies protective surface film for enhanced durability
    Optional: Online Calibration & Decorating Systems:        Thermal transfer and lamination for surface finishing 
     

    Typical Applications

    • Residential window and door frames – apartments, houses, and villas
    • Commercial building fenestration – offices, shopping centres, and hotels
    • Institutional facilities – schools, hospitals, and public buildings
    • Building renovation projects – replacing traditional wood frames
    • Interior decoration – wall panels, skirting boards, and decorative profiles
    • Cable management systems – trunking and conduit for electrical installations

     

    Key Advantages at a Glance

    ✅ Advanced conical twin-screw extrusion – optimised for PVC powder compounds

    ✅ High output capacity – models from 150–650 kg/h to match production targets

    ✅ Superior product quality – excellent thermal insulation, weather resistance, and dimensional stability

    ✅ Versatile capability – produces windows, doors, WPC, and decorative profiles

    ✅ Precision calibration – advanced vortex cooling system for high-speed extrusion

    ✅ Complete automation – PLC control with intuitive HMI

    ✅ Flexible configuration – calibration tables from 4–11m for various profile sizes

    ✅ Lifetime technical support – prompt spare parts supply and 24/7 remote assistance

     

    Why Partner With Us?

    Establishing a PVC window profile production facility demands exceptional engineering expertise and proven project management capability. As a leading manufacturer of PVC extrusion systems, we provide:

    • Custom engineering – lines tailored to your specific profile range, capacities, and production targets
    • Turnkey project management – from factory layout and equipment installation to final commissioning
    • On-site installation & training – our senior field engineers ensure smooth startup and operator proficiency
    • Formula guidance – technical support for material formulation and raw material sourcing
    • Lifetime technical support – prompt spare parts supply, remote diagnostics, and 24/7 technical assistance

     

    Keywords:

    PVC window profile extrusion line, UPVC profile production line, PVC door and window frame making machine, conical twin-screw extruder profile line, PVC window profile manufacturing equipment, energy-efficient window profile production, PVC building profile extrusion system, WPC window profile machine, automatic PVC profile cutting line, turnkey PVC window factory solution

     

    Conic & parallel option

    Co extrusion for soft seal

    Precise control calibrator

    Standard & high speed mold option

    8-12m calibrator option

    max 2 & 4 speed option

     

  • HYPET PVC Window Profile Production line produces complex multi-chamber profiles designed for maximum thermal and acoustic insulation in system windows