China SPC factory visit
- Product Description
- 概要
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SPC floor extrusion line
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SPC Floor Sheet Production line with ZS80/156, Max width 1220, Output 400kg/h
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SPC Floor Sheet Production line with ZS80/173, Max width 1220, Output 500kg/h
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SPC Floor Sheet Production line with ZS95/188, Max width 1220, Output 700kg/h
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SPC Floor Sheet Production line with ZS110/220, Max width 1220, Output 1000kg/h
SPC Flooring Extrusion Plant – Complete Rigid Core Flooring Manufacturing System
Turnkey Production Solution for High-Performance Stone Plastic Composite Flooring
Our SPC Flooring Extrusion Plant is a fully integrated manufacturing system engineered for the production of high-quality Stone Plastic Composite (SPC) flooring – a rigid, waterproof, and highly durable flooring solution that is rapidly replacing traditional vinyl and laminate products in residential, commercial, and institutional markets . This complete plant is the ideal choice for manufacturers seeking to enter the rapidly growing rigid core flooring sector, offering a streamlined path from raw material blending to finished planks ready for packaging.
Built as a comprehensive system comprising extrusion equipment, calendering units, lamination stations, and precision downstream finishing, this plant ensures exceptional product quality, high production efficiency, and reliable continuous operation – providing a seamless, turnkey manufacturing solution.
Why Choose Our SPC Flooring Extrusion Plant?
Complete Turnkey Manufacturing Solution
Establishing an SPC flooring production facility requires coordinated engineering across multiple process stages. Our turnkey plant provides a complete manufacturing ecosystem – from factory layout design and equipment selection to installation, commissioning, and operator training. This integrated approach eliminates the complexity of sourcing components from multiple suppliers, ensuring seamless system compatibility and rapid time-to-market.High-Performance Twin-Screw Extrusion Technology
SPC flooring – a composite of PVC resin, calcium carbonate (up to 300 phr), and stabilisers – demands specialised processing equipment . Our plants feature advanced conical twin-screw extruders (SJZ80/156, 92/188, or 110/220 models) specifically engineered for high-filler compounds. The counter-rotating twin-screw design ensures optimal mixing, uniform plasticisation, and consistent melt delivery – critical for achieving the dense, void-free core structure required for high-quality rigid flooring . High-capacity models deliver outputs up to 1200–1400 kg/h, maximising production efficiency .Four-Roller Calender & On-Line Lamination System
The heart of the SPC flooring production process is the precision four-roller calender, which follows the T-die extrusion stage. This system simultaneously presses and bonds the extruded substrate with PVC colour film, a wear-resistant layer, and a PVC bottom film – all in a single, glue-free thermal lamination process . This advanced technology ensures superior interlayer adhesion, excellent surface finish, and consistent product quality without the use of adhesives.Precise Thickness Control & Dimensional Accuracy
The ±1°C precision temperature control system and advanced roller positioning mechanisms allow accurate control of sheet thickness from 3mm to 8mm . The T-die design incorporates double throttling technology, enabling precise adjustment of flooring thickness across product widths up to 1220mm . This ensures exceptional dimensional stability and consistent product quality from batch to batch.Superior Material Properties & Product Performance
SPC flooring produced by our plants offers exceptional performance characteristics that make it the preferred choice for modern interior design :- 100% Waterproof and moisture-proof – fundamentally solving the rotting, swelling, and deformation issues associated with wood products in damp environments
- High dimensional stability – no expansion, contraction, or warping under varying temperature and humidity conditions
- Excellent fire resistance – fire rating reaches B1 level, with self-extinguishing properties and no toxic gas emissions when exposed to flame
- Environmental protection, non-pollution – products contain no benzene or formaldehyde, are fully recyclable, and significantly reduce wood usage – supporting sustainable development policy
- Wear, stain, and UV resistance – UV-cured surface coating significantly enhances durability and scratch resistance
Automated Production Control
Integrated with advanced Siemens PLC control systems and intuitive HMI interfaces, our plants offer full automation of extrusion parameters including melt temperature, screw speed, roller positions, and line speed. Real-time data acquisition, recipe management, and fault diagnostics ensure consistent quality and minimise production downtime .Complete Downstream Finishing Systems
The plant includes comprehensive downstream equipment for completing the finished product:- Cooling bracket with side trimming devices for edge finishing and rapid cooling
- Heavy-duty haul-off unit for stable, non-slip traction
- Precision tracking cutter for clean, accurate cutting to preset lengths
- Automatic stacking robot for efficient plank collection and packaging
Optional EIR (Embossed In Register) System
For manufacturers seeking premium product positioning, our plants offer optional EIR systems that synchronise surface embossing with the decorative print pattern, delivering ultra-realistic wood and stone textures with superior tactile quality .Main Plant Components
Component Function
High-Speed Mixer / Cooling Mixer Unit (800/2500L, 1000/3000L, or 1300/4500L): Prepares and homogenises PVC resin, calcium carbonate, stabilisers and additives
Conical Twin-Screw Extruder (SJZ80/156, 92/188, or 110/220): Provides high-capacity plasticisation and consistent melt delivery for high-filler SPC compounds
Precision T-Die Mould (width: 1050–1350mm): Shapes the molten substrate into a continuous sheet with uniform thickness
Four-Roller Calender with On-Line Lamination: Simultaneously forms, laminates colour film + wear layer + bottom film, and bonds by heat – glue-free process
Cooling Bracket & Side Trimming Device: Rapidly cools and solidifies the sheet while trimming edges to precise width
Haul-Off Unit: Provides stable, non-slip traction without deforming the sheet
Precision Tracking Cutter: Cuts continuous sheet into planks of preset lengths with clean, accurate edges
Automatic Stacking Robot: Collects and stacks finished planks for efficient packaging
Optional: EIR System: Adds synchronized embossing for premium surface textures
Typical Applications
- Residential flooring – SPC planks for living rooms, bedrooms, kitchens, and bathrooms
- Commercial spaces – retail stores, offices, hotels, and restaurants
- Institutional facilities – schools, hospitals, and public buildings
- High-moisture areas – basements, laundry rooms, and wet rooms
- Healthcare environments – waterproof, hygienic, easy-to-clean surfaces
- Rental and multi-family housing – durable, low-maintenance flooring solutions
Key Advantages at a Glance
✅ Complete turnkey solution – from factory layout to full production commissioning
✅ High-output capacity – models from 400–1400 kg/h to match your production targets
✅ Superior product quality – waterproof, fire-retardant, formaldehyde-free, high dimensional stability
✅ Four-roller glue-free lamination – superior interlayer adhesion without adhesives
✅ Precision thickness control – 3–8mm with ±0.01mm accuracy
✅ Industry 4.0 ready – Siemens PLC with intuitive HMI for full automation
✅ Versatile product capability – SPC, LVT, WPC flooring on a single platform
✅ Lifetime technical support – prompt spare parts supply and 24/7 remote assistance
Why Partner With Us?
Establishing an SPC flooring production facility demands exceptional engineering expertise and proven project management capability. As a leading manufacturer of SPC extrusion systems, we provide:
- Custom engineering – plants tailored to your specific product range, capacity, and production targets
- Turnkey project management – from factory layout and equipment installation to final commissioning
- On-site installation & training – our senior field engineers ensure smooth startup and operator proficiency
- Lifetime technical support – prompt spare parts supply, remote diagnostics, and 24/7 technical assistance
Keywords:
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Full auto production
Future tech+formula
Quality guarantee
Machine+products option
High quality low price
CONTACT US
Head office: Rm 2205 Angel Building Bagua 4th Road Futian Shenzhen, China
Factory address: C04 Huading Industrial Zone, Hannan Wuhan, China
Mr. Xiang (Whatsapp/wechat/Tell）
+86 13823232106
Mr. Davie (Whatsapp/wechat/Tell）
+86 13823280499