Full auto production line
- Product Description
- 概要
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WPC Door & Frame Plant Turnkey Project
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WPC Door Board Production Line with ZS95, Max width 1000
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WPC Door Board Production Line with ZS80, Max width 800
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WPC Door Frame Profile Line with ZS65, Max Width 240
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WPC Door Frame Cover Profile Line with ZS51, Max Width 110
WPC Door & Frame Plant Turnkey Project – Complete Manufacturing Solution for Wood-Plastic Composite Door Systems
Integrated Production Facility for Eco-Friendly, Durable Door & Frame Manufacturing
Our WPC Door & Frame Plant Turnkey Project is a comprehensive, fully integrated manufacturing solution engineered for the production of high-quality wood-plastic composite (WPC) door panels, door frames, and related profile products. This complete production system is the ideal choice for manufacturers seeking to enter or expand in the rapidly growing market for sustainable, moisture-resistant, and durable building materials – serving residential, commercial, and institutional infrastructure projects worldwide.
Built as a turnkey solution encompassing extrusion equipment, auxiliary systems, material handling, and full process integration, this plant ensures exceptional product quality, high production efficiency, and reliable continuous operation – providing a seamless path from raw materials to finished door products.
Why Choose Our WPC Door & Frame Plant Turnkey Project?
Comprehensive Turnkey Solution
Establishing a WPC door production facility requires coordinated engineering across multiple process stages. Our turnkey project provides a complete manufacturing ecosystem – from factory layout design and equipment selection to installation, commissioning, and operator training. This integrated approach eliminates the complexity of sourcing components from multiple suppliers, ensuring seamless system compatibility and rapid time-to-market.Advanced Twin-Screw Extrusion Technology
WPC materials – combining wood fiber, bamboo powder, and thermoplastic resins (PVC, PE, or PP) – demand specialised processing equipment. Our plants feature high-performance conical twin-screw extruders (SJZ series) specifically engineered for WPC compounds. The counter-rotating twin-screw design ensures optimal mixing, uniform plasticisation, and consistent material flow – critical for achieving the dense, void-free structure required for high-quality door panels and frames.Superior Material Properties & Product Quality
WPC doors produced by our lines offer exceptional mechanical properties and durability. The unique wood-plastic composite material delivers:- High strength and rigidity – comparable to solid wood doors
- Superior moisture and corrosion resistance – ideal for humid environments
- Excellent dimensional stability – no warping, swelling, or cracking under varying temperatures (-40°C to +65°C)
- Fire retardant and insect resistant – outperforming traditional wooden doors
- Eco-friendly, formaldehyde-free – a truly green building material
Precision Calibration & Cooling Systems
The line incorporates high-efficiency vacuum calibration tables with custom-designed moulds, providing rapid cooling and precise sizing. This downstream equipment ensures WPC door panels and frames achieve accurate dimensions, smooth surfaces, and excellent internal structure – with hollow core designs for lightweight and strength.Fully Automated Production Control
Integrated with advanced PLC control systems and intuitive HMI interfaces, our plants offer full automation of extrusion parameters including melt temperature, screw speed, haul-off force, and product dimensions. Real-time data acquisition, recipe management, and fault diagnostics ensure consistent quality and minimise production downtime.Main Plant Components
For complete WPC door and frame production, the turnkey system comprises the following core units:
Component Function
High-Speed Mixer / Cooling Mixer Unit: Prepares and homogenises WPC raw materials (wood flour, plastic resin, additives)
Conical Twin-Screw Extruder (SJZ series): Provides high-capacity plasticisation and consistent melt delivery for WPC/PVC compounds
Custom-Designed Extrusion Die Head: Shapes WPC profiles according to door panel or frame design specifications
Vacuum Calibration Table: Precisely sizes and cools the profile while maintaining dimensional accuracy
Multi-Stage Spray Cooling Tanks: Rapidly cools and solidifies the extruded profiles
Haul-Off Unit : Provides stable, non-slip traction without deforming the profile
Automatic Cutting Machine: Precision cutting to preset lengths with clean, burr-free ends
Automatic Stacker / Tipping Rack: Safely collects and stacks finished door panels and frames
Optional: Edge Banding / Assembly Line: Completes door products with edge finishing and hardware installation
Typical Applications
- Residential interior doors – WPC door panels and frames for apartments and houses
- Commercial building entrances – durable, low-maintenance door systems
- Hotel and institutional doors – moisture-resistant solutions for high-traffic areas
- Bathroom and kitchen doors – waterproof and anti-corrosion applications
- Exterior doors (with UV-stabilised formulations)
- Cabinet doors and wardrobe systems – WPC decorative panels and frames
Key Advantages at a Glance
✅ Complete turnkey solution – from factory layout to full production commissioning
✅ Advanced twin-screw extrusion – optimised for WPC and PVC compounds
✅ Superior product quality – high strength, moisture-proof, fire-retardant, formaldehyde-free
✅ Customisable output capacity – models from 150–900+ kg/h
✅ Versatile product range – door panels, frames, skirting, decorative profiles
✅ Fully automated control – Siemens PLC with intuitive HMI
✅ Eco-friendly manufacturing – utilises recycled plastics and wood fibres
✅ Lifetime technical support – prompt spare parts supply and 24/7 remote assistance
Why Partner With Us?
Establishing a WPC door production facility demands exceptional engineering expertise and proven project management capability. As a leading manufacturer of WPC extrusion systems, we provide:
- Custom engineering – plants tailored to your specific product range, capacity, and production targets
- Turnkey project management – from factory layout and equipment installation to final commissioning
- On-site installation & training – our senior field engineers ensure smooth startup and operator proficiency
- Lifetime technical support – prompt spare parts supply, remote diagnostics, and 24/7 technical assistance
Keywords:
WPC door production line, WPC door frame extrusion line, wood plastic composite door manufacturing plant, PVC WPC door panel extrusion machine, turnkey WPC door factory, twin-screw WPC extrusion line, WPC profile production equipment, eco-friendly door manufacturing system, WPC hollow door panel production line, complete WPC door plant solution
China WPC factory visiting
Training & formula
Quality guarantee
Machine & Final door option
Economic solution
CONTACT US
Head office: Rm 2205 Angel Building Bagua 4th Road Futian Shenzhen, China
Factory address: C04 Huading Industrial Zone, Hannan Wuhan, China
Mr. Xiang (Whatsapp/wechat/Tell）
+86 13823232106
Mr. Davie (Whatsapp/wechat/Tell）
+86 13823280499