Stable Calibrator
- Product Description
- 概要
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16-63mm Single Wall Corrugated Pipe Extrusion Line
16-63mm Single Wall Corrugated Pipe Extrusion Line – High-Speed Flexible Pipe Production System
Versatile Manufacturing Solution for Cable Protection, Drainage & Appliance Tubing
Our 16-63mm Single Wall Corrugated Pipe Extrusion Line is a high-efficiency, compact extrusion system engineered for the production of flexible corrugated pipes used in electrical cable protection, household appliance drainage, automotive wiring, and general industrial tubing applications. Covering the versatile diameter range from 16mm up to 63mm, this production line is the ideal choice for manufacturers supplying high-demand products such as washing machine drain hoses, air conditioner drainage tubes, vacuum cleaner hoses, and wire conduit systems.
Built with high-speed single-screw extruders, precision corrugator forming units, and advanced cooling technology, this line ensures outstanding production speeds, consistent corrugation quality, and reliable continuous operation – even under demanding production schedules.
Why Choose Our 16-63mm Single Wall Corrugated Pipe Extrusion Line?
- High-Speed Corrugator Forming Technology
Producing quality corrugated pipes at these diameters requires specialised forming equipment. Our line features a precision-engineered corrugator with advanced cooling systems, capable of achieving production speeds of 3–10 m/min and outputs of up to 60–70 kg/h . The newly designed closed forming machine incorporates dedicated cooling for aluminium mould blocks, significantly enhancing cooling efficiency and enabling high-speed production while maintaining excellent corrugation shape consistency . - Multi-Material Processing Capability
The line is designed to process a wide range of thermoplastics including PE, PP, PVC, EVA, and PA, offering manufacturers exceptional flexibility to serve diverse market segments . This versatility allows you to produce pipes for electrical applications, automotive wire harness protection, household appliance tubing, and industrial ventilation systems, all on a single production line. - Superior Pipe Quality & Precision
Our corrugator units feature precision-machined aluminium mould blocks with low copper content and advanced pressure casting processes, ensuring high density, brightness, and exceptional durability . The mould blocks are designed for easy and quick changeover between sizes, minimising downtime and maximising production efficiency . The line produces corrugated pipes with smooth inner and outer surfaces, uniform corrugation patterns, and straight pipe seams . - Efficient Cooling & Forming System
The line incorporates a closed forced water cooling system for the forming mould blocks, dramatically improving cooling efficiency and allowing for higher production speeds compared to traditional designs . This pressure water cooling system ensures rapid, even solidification of the corrugated profile, maintaining consistent dimensional accuracy and excellent pipe appearance. - Fully Automated PLC Control
Integrated with a Siemens PLC control system and user-friendly HMI interface, the line offers full automation of extrusion parameters, including melt temperature, screw speed, and production line synchronisation . The corrugator and extruders are synchronously controlled, ensuring stable, consistent production quality with minimal operator intervention . The automatic lubrication system further reduces maintenance requirements and ensures smooth, reliable operation .
Main Production Line Components
For flexible corrugated pipe production, the system comprises the following core units:
Component Function
High-Speed Single-Screw Extruder (SJ65/30 or equivalent)： Provides efficient plasticisation and consistent melt delivery for PE/PP/PVC materials
Corrugator Forming Unit (50–72 mould pairs) ： Precisely forms the corrugated profile with uniform shape and surface quality
Spray Cooling Tank： Rapidly cools and solidifies the corrugated pipe
Haul-Off Unit ： Provides stable, non-slip traction without deforming the pipe
Automatic Chipless Cutter ： Precision cutting to preset lengths with smooth, burr-free ends
Discharge Rack ： Safely collects finished pipes for efficient packaging
Typical Applications
- Electrical cable conduit and wiring protection systems
- Household appliance drainage – washing machine and dishwasher hoses
- Air conditioning and refrigeration drainage tubing
- Vacuum cleaner and dust collector hoses
- Automotive wire harness protection and tubing
- Medical and industrial flexible tubing applications
Key Advantages at a Glance
✅ Versatile material compatibility – processes PE, PP, PVC, EVA, and PA
✅ High-speed production – up to 10 m/min, maximising output efficiency
✅ Quick mould changeover – minimises downtime between size changes
✅ Superior corrugation quality – uniform shape, smooth surfaces, straight seams
✅ Energy-efficient cooling – closed forced water cooling system
✅ Complete automation – Siemens PLC control for consistent quality
✅ Compact footprint – ideal for various factory layouts
Why Partner With Us?
- Producing high-quality flexible corrugated pipes requires precision engineering and proven production expertise. As a leading manufacturer of corrugated pipe extrusion lines, we provide:
- Custom engineering – lines tailored to your specific pipe range, materials, and production targets
- Comprehensive technical support – from factory layout to final commissioning
- On-site installation & training – our experienced engineers ensure smooth startup
- Lifetime technical assistance – prompt spare parts supply and 24/7 remote support
Keywords:
16-63mm corrugated pipe extrusion line, single wall corrugated pipe production line, PE corrugated pipe machine, PP corrugated pipe extruder, flexible corrugated pipe manufacturing equipment, cable conduit extrusion line, drainage hose production line, corrugated pipe forming machine, high speed corrugated pipe extrusion system, small diameter corrugated pipe making machine
High speed Cutter
PLC control
75-800 DWC
High precise Mold
20-63 single layer
- High-Speed Corrugator Forming Technology
CONTACT US
Head office: Rm 2205 Angel Building Bagua 4th Road Futian Shenzhen, China
Factory address: C04 Huading Industrial Zone, Hannan Wuhan, China
Mr. Xiang (Whatsapp/wechat/Tell）
+86 13823232106
Mr. Davie (Whatsapp/wechat/Tell）
+86 13823280499