20-110 PPR Pipe Extrusion Line

20-110 PPR Pipe Extrusion Line

200kg/h output 55kW motor

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  • Product Description
  • 概要
  •  

    20-110mm PPR Pipe Production Line

    Pipe Sizes Range

    Motor

    Output

    Pipe Material

    Line Length

    20-110mm

    75kw

    300kg/h

    PPR granules

    30-35meters

    Professional PPR Pipe Extrusion System for Hot & Cold Water Applications

    Our 20‑110mm PPR Pipe Production Line is a dedicated, high‑speed extrusion system engineered specifically for manufacturing PPR (Polypropylene Random) pipes in the most common diameter range of 20mm to 110mm. Widely used for building water supply, hot/cold plumbing, floor heating, and industrial fluid transport, this line delivers outstanding output rates, precise dimensional control, and long‑term operational stability – making it the ideal choice for pipe manufacturers seeking efficiency and product quality.

     

    Why Choose Our 20‑110mm PPR Pipe Production Line?

    • PPR‑Specialized Screw Design for Superior Melting
      Equipped with a barrier‑type screw specifically designed for PPR material (L/D ratio 30:1 – 33:1), made of high‑grade nitrided or bimetallic steel, the extruder ensures complete plasticization, homogeneous melt, and consistent flow. This eliminates defects like discoloration or degradation, resulting in smooth inner/outer pipe surfaces and uniform mechanical strength.
    • High‑Speed, High‑Output Performance
      Optimized barrel heating/cooling systems coupled with high‑torque gearboxes allow production speeds of 8–15 m/min (depending on pipe diameter) and outputs of 80–250 kg/h. This significantly increases daily throughput while reducing energy consumption per kilogram of finished pipe.
    • Precision Vacuum Calibration & Multi‑Stage Cooling
      The line features a high‑accuracy vacuum calibration tank and multiple spray cooling baths that ensure outer diameter tolerances within ±0.3 mm and consistent wall thickness. Full compliance with international standards such as ISO 15874, DIN 8077/8078, and ASTM is guaranteed. The progressive cooling system minimizes internal stress, improving product straightness and long‑term pressure resistance.
    • Fully Automatic Intelligent Control
      Integrated with a Siemens PLC control system and a 10‑inch touch‑screen HMI, the line offers full automation of temperature, speed, haul‑off, and cutting parameters. Real‑time monitoring, fault diagnostics, and data logging capabilities reduce manual intervention and enhance production management.
    • Quick Die & Color Changeover
      Equipped with a quick‑screen changer and adjustable die heads, the line enables rapid switching between different diameters or colors. This minimizes downtime and gives manufacturers the flexibility to respond quickly to market orders.

     

    Main Production Line Components

    Component                                                                                 Function
    High‑Efficiency Single‑Screw Extruder (SJ65/30 – SJ90/33) :   PPR‑specific plasticizing unit with high torque and low noise
    PPR Die Head (interchangeable for 20‑110mm):    Spiral flow design for uniform melt distribution
    Vacuum Calibration Tank:    Precise outer diameter sizing and rapid shaping
    Spray Cooling Tanks (2–3 sections):    Staged cooling to eliminate internal stress
    Caterpillar Haul‑Off Unit (dual or multi‑track) :   Steady traction without pipe deformation
    Automatic Chipless Cutter :   Precision cutting to preset lengths with smooth, burr‑free ends
    Auto Tipping / Stacking Rack :   Automatic collection and stacking of finished pipes for packaging
     

    Typical Applications

    • Building hot/cold water supply – residential, commercial, and industrial plumbing
    • Heating systems – radiator connections and underfloor heating main pipes
    • Air‑conditioning condensate drainage – temperature‑resistant piping
    • Potable water transport – meets food‑grade hygiene requirements
    • Chemical fluid transfer – corrosion‑resistant and chemically inert

     

    Key Technical Specifications

    Parameter                    Value Range
    Pipe Diameter Range:    20 – 110 mm
    Production Speed:    8 – 15 m/min (depending on diameter)
    Extruder Model :   SJ65/30 – SJ90/33
    Screw L/D Ratio:    30:1 – 33:1 (barrier type)
    Output Capacity :   80 – 250 kg/h
    Installed Power :   75 – 160 kW
    Cutting Accuracy:    ± 2 mm
    Certifications:    CE, ISO 9001
     

    Key Advantages at a Glance

    ✅ Dedicated PPR screw & barrel – longer service life and better melt quality

    ✅ High speed & high output – shorter cycle times and increased daily capacity

    ✅ Tight dimensional tolerances – vacuum calibration plus optional laser diameter gauge for closed‑loop control

    ✅ Energy efficient – servo motors and variable‑frequency drives reduce operating costs

    ✅ User‑friendly operation – touch‑screen interface with one‑touch start

    ✅ Safety compliant – multiple protective features meeting CE requirements

     

    Why Partner With Us?

    • With over 15 years of experience in plastic extrusion machinery, we offer:
    • Customised solutions – tailored to your factory layout, output targets, and pipe specifications
    • Turnkey delivery – from extruder to stacking rack, a complete package
    • On‑site installation & commissioning – our engineers ensure fast startup
    • Lifetime technical support – spare parts availability and 24/7 online assistance

     

    Keywords: 

    20-110mm PPR pipe production line, PPR pipe extruder, PPR water pipe manufacturing equipment, high speed PPR pipe extrusion line, PPR hot/cold water pipe production line, PPR pipe making machine, large diameter PPR pipe extrusion system

    Standard high output for option

    Butterfly sizing 

    High efficient extruder

    High speed dustless cutter

    Servo type haul off

    Most popular line

  • 200kg/h output 55kW motor